Industrial equipment in Yekaterinburg

The production technology supplied with the equipment includes:

• compound preparation technology,
• technologies for manufacturing rebar to GOST and TU requirements,
• certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST requirements.

For high-quality rebar that meets all GOST requirements, it is essential to use proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

The company’s research laboratory is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production enterprise “Ivanovo Mechanical Plant.” Building-materials production is a major responsibility: people’s health and even lives are at stake, so the technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

The production technology supplied with the equipment includes:

• compound preparation technology,
• technology for manufacturing composite GFRP profiles in accordance with GOST and TU,
• certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST requirements.

To produce a high-quality composite GFRP profile that meets all GOST requirements, it is essential to use proven, certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

The company’s research laboratory is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production enterprise “Ivanovo Mechanical Plant.” Building-materials production is a major responsibility: people’s health and even lives are at stake, so the technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to manufacture the best GFRP composite profile.

The production technology supplied with the equipment includes:

• compound preparation technology,
• GFRP mesh manufacturing technology in accordance with GOST standards and technical specifications (TU),
• certification of your products, laboratory testing and transfer of a certificate of conformity confirming that your product meets GOST requirements.

Producing high-quality mesh that meets all GOST requirements depends on using proven, certified technology developed by professionals. Our company has its own laboratory specialising in composite-materials research and development.

Our scientific laboratory is headed by Pavel Nikolaev.

— Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

This is how Pavel Nikolaev describes it:

Since 1973, my scientific interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company “Ivanovo Mechanical Plant”. Building-material production is a major responsibility: people’s health and even lives are at stake, so technology must never be treated carelessly.
Running the laboratory required applying the knowledge and experience I had accumulated over more than 40 years of scientific work. Rebar quality, high output and environmentally responsible production are the laboratory’s main technology-development priorities.

Learn more about our laboratory on the page — Our laboratory

Our own scientific laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP reinforcing mesh.

FRP grating production is not a complex process, but it requires compliance with the technology to achieve a high-quality result. We guarantee the transfer of the composite grating production technology and provide operators with detailed training free of charge. This will enable you to produce a high-quality product ready for sale from the first days of operation.

Fundamentals of the production technology

Glass fiber is the basis of FRP grating production and serves as the primary reinforcing material. The second base component is the polymer matrix. It may be phenolic resin, one of two types of polyester resin, or vinyl ester resin.

At the first stage, glass fiber is laid into the mold placed on the forming table; it gives the product strength and reliability. At the second stage, polymer is poured into the mold. Dyes can be used to color the polymer in any color. An additional production stage may be the application of quartz sand to the surface of the mold to provide the FRP grating with slip resistance.

Main stages of composite grating production

• Layer-by-layer roving placement
• Filling with compound containing filler
• Heating with a thermal jacket to 80 °C
• Cooling
• Removing the finished product

Call us now and we will explain how to produce high-quality FRP grating.

The production technology supplied with the equipment includes:

• EPS foam manufacturing technologies according to GOST standards and technical specifications (TU),
• certification of your products, laboratory testing, and transfer of a certificate of conformity confirming compliance with GOST requirements.

EPS Foam Production Process

1. Pre-expansion. During pre-expansion, the granules are treated with steam at a temperature reaching 95°C, which must not be exceeded. Heating makes the granules expand and significantly reduces their density. If the initial density is 140 kg/m³, it falls to 60 m³ after the first seconds of treatment and to 18–35 kg/m³ after five minutes. EPS foam production equipment layout.
2. Secondary expansion. If the process requires a density above 18 kg/m³, pre-expansion is sufficient. For a lower density, secondary or tertiary expansion is used. With each subsequent stage, density decreases and the thermal-insulation and other properties of the EPS foam deteriorate.
3. Drying. After each expansion stage, the granules are wet and must be dried. Drying is performed by supplying air heated to 45°C. Fans circulate the air freely inside the hopper, drying the granules evenly. Expanded-polystyrene production.
4. Curing and aging. This stage stabilizes the pressure inside the beads, saturates them with oxygen, and completes the drying process.
5. Product molding. The dried raw material is fed into a molding unit and heated with steam, which bonds the polystyrene beads together. The mass remains in the mold for up to 180 seconds under steam pressure of up to 1.5 kg/cm². The formed block is then cooled for 40 minutes and placed in the aging area for 24 hours;
6. EPS foam cutting. Finished EPS foam blocks are sent to a fully automated cutting unit, ensuring high cutting accuracy;
7. EPS Foam Packaging. This is the final stage; the product is then sent to the finished-goods warehouse and shipped to the customer in the required quantity;

Call us today 8 (800) 550-39-50 and we will explain how to produce high-quality EPS foam (polystyrene).