8 (800) 550-39-50

Equipment for composite FRP grating production

FRP grating is an advanced alternative to its metal counterpart. Today, this product is included in projects across construction, energy, urban landscaping, and other fields.

Composite grating offers a wide range of advantages:

  • stable properties and appearance in wet environments;
  • high load-bearing capacity;
  • resistance to mechanical damage;
  • repairability;
  • light weight;
  • affordable price;
  • quick and easy installation;
  • safe use even with sharp temperature fluctuations;
  • resistance to UV exposure.

FRP grating can be manufactured in different thicknesses and colors and with specified opening sizes. All these parameters are important to each customer.

Our equipment can produce the following types of FRP grating:

  • Smooth. The simplest and least expensive type of construction.
  • Quartz-grit coated. The applied coating provides improved slip resistance.
  • Concave. This product has a slip-resistant surface and is easy to clean and wash.
  • Closed surface. A composite sheet is additionally fitted to the grating to close the openings.

We offer various equipment configurations. The price varies depending on the components included.

The final price calculated by our specialists already includes delivery and installation of the production line. Training is also provided for the staff who will operate the line.

TURNKEY BUSINESS

FROM 2 800 000 RUB.

profitability from 90%

payback period from 2 months

staff 2 people

download the business plan

Calculate the equipment cost now

Forming table for composite FRP grating production

Line configuration

  1. Roving creel
  2. Forming table
  3. Heat-transfer fluid heater
  4. Hydraulic system
  5. Control cabinet
  6. Roving rack
  7. Electronic control system
  8. Hydraulic system

View specification

Our equipment for pultruded FRP/GRP grating production

FRP/GRP grating production table

Forming table for FRP/GRP grating production

Equipment component for FRP/GRP grating production

Equipment module for FRP/GRP grating production

Types of FRP grating produced on our equipment

Examples of FRP/GRP grating

FRP grating manufactured by our company

Applications of FRP/GRP grating

Applications of FRP/GRP grating

Installation and commissioning of FRP grating production equipment in Russia and the CIS

Installation of an FRP grating production line in Moscow

Installation of an upgraded FRP grating production line in Moscow

FRP grating production technology

Production of FRP grating is not a complex process, but it requires compliance with the technology to achieve a high-quality result. We guarantee the transfer of the composite grating production technology and provide operators with detailed training free of charge. This will enable you to produce a high-quality product ready for sale from the first days of operation.

Fundamentals of the production technology

Glass fiber is the basis of FRP grating production and serves as the primary reinforcing material. The second base component is the polymer matrix. It may be phenolic resin, one of two types of polyester resin, or vinyl ester resin.

At the first stage, glass fiber is laid into the mold placed on the forming table; it gives the product strength and reliability. At the second stage, polymer is poured into the mold. Dyes can be used to color the polymer in any color. An additional production stage may be the application of quartz sand to the surface of the mold to provide the FRP grating with slip resistance.

Main stages of composite grating production

  • Layer-by-layer roving placement
  • Filling with compound containing filler
  • Heating with a thermal jacket to 80 °C
  • Cooling
  • Removing the finished product

Call us now and we will explain how to produce high-quality FRP grating.

Dimensions

Forming table:
Length, width, height: 1.2 x 3.6 x 1.2 m.

A space will also be required for the roving rack.

Grating dimensions

Manufactured grating size: 1200 x 3600 x 35 mm

This size is standard and is used by all suppliers.

Power consumption

Total line power: 380 V / 50 Hz, 14 kW/h

Our energy optimization can save you up to RUB 20,000 per line per shift, in addition to profit.

Production rate

4 grating panels measuring 1200 x 3600 mm per shift

Monthly output on one shift: 120 grating panels measuring 1200 x 3600 mm.

Personnel

Two people are sufficient to operate the line (operator + assistant).

Our specialists train the operators.
The line is supplied with complete technical documentation.

Reliability

Equipment warranty: 3 years.
Warranty and post-warranty service.

The equipment is reliable; its proven service life without major overhaul is 10 years.

Smooth surface

Composite grating without a slip-resistant surface is used in architectural design of buildings and structures, creation of roof guard elements, safety systems for process equipment, and other applications.

Smooth grating does not provide slip resistance and is used where it is not required.

Quartz-grit-coated surface grit

Composite grating with quartz crystal grit fused into the surface. This type of composite grating provides the highest slip-resistance performance, ensuring safe walking.

The grit-coated sheet provides slip resistance and is used where required.

Closed smooth surface

Composite grating with a closed surface can be manufactured on the basis of a standard panel of any type and size. The composite sheet that closes the grating is made of the same materials as the grating itself and is applied to the panel after it has been manufactured. The composite sheet has a standard thickness of 3 mm.

Smooth grating does not provide slip resistance and is used where it is not required.

Closed quartz-grit-coated surface grit

Composite grating with a closed surface can be manufactured on the basis of a standard panel of any type and size. The composite sheet that closes the grating is made of the same materials as the grating itself and is applied to the panel after it has been manufactured. The composite sheet has a standard thickness of 3 mm. The sand-coated composite sheet provides enhanced slip resistance.

The grit-coated sheet provides slip resistance and is used where required.

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a line:

Step 2. Additional equipment

  • Automatic roving placer (+600 thousand rubles)
(including additional options)
The line manufacturing lead time is 90 days from receipt of the advance payment.
The price includes: equipment, supervised installation, commissioning and training.

Our equipment can be purchased by INSTALLMENTS or LEASE

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

The FRP grating market

In developed countries, FRP grating has long replaced outdated steel grating in many applications. Grating offers many advantages. One of the main advantages is its wide range of applications. It can be used for

  • flooring on industrial platforms;
  • stairs;
  • walkways;
  • drainage channels;
  • entrance areas;
  • some flooring elements in water parks;
  • intermediate floor slabs;
  • ramps;
  • gangways;
  • fountains;
  • verandas, and other applications.

The use of FRP grating is especially justified and necessary in areas with high humidity and chemically aggressive environments.

Still have questions? Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

A turnkey business in 2 months? It is possible!

Call us or download the ready-made business plan
Send an inquiry Download the ready-made business plan

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