General equipment features
High performance results from careful consideration of all aspects, current operating conditions, new technologies and available options. This is achieved through five key features shared by all of our cost-effective business projects.
Minimal staffing
Wages and related taxes account for a significant share of the total costs of production. When developing lines, the engineers of NPO Zvezda made every effort to simplify the design and increase automation. As a result, the number of operators was reduced to a minimum without compromising productivity or product quality. The equipment packages require 1–2 operators, depending on process complexity, required output and product range. The exact number of operators required can be found in the description of each line.
High degree of automation
A high degree of automation reduces the number of operators and provides maximum control over product quality. Modern software, combined with a set of sensors, monitors all product parameters. The operator performs only a few tasks: loading raw materials, unloading finished material and carrying out a visual inspection.
When deviations are detected, an alert is triggered and notes are added to make it easier and faster to identify the causes. This minimizes the risk of incorrect operations or oversights caused by inattention or lack of experience.
Adaptability
To remain profitable over the long term, any business must be as flexible and adaptable. The proposed equipment fully meets these criteria. Each line includes, as standard, the ability to manufacture several types of products. This makes it possible to respond quickly to current market demand and offer products for different applications.
Equipment can also be upgraded and supplemented to increase productivity and expand the product range. The initial configuration can be modified at the customer request to meet individual requirements.
Compact size and mobility
The organization and maintenance of production facilities have a significant effect on operating costs. To make the business as efficient and profitable as possible, our specialists developed new solutions. The proposed equipment packages have a compact footprint and high mobility. The design lines is engineered down to the millimeter, with nothing unnecessary or inefficient. Despite their compact size, the lines comply strictly with technical requirements and safety standards. The exact floor area of each mini-plant is specified in the description of the relevant line.
Reliability and safety
We paid particular attention to the durability and reliability of equipment while keeping the design as simple as possible. Each component includes an additional safety margin. Personnel safety systems include automated protection and emergency shutdown. Together, these measures maximize personnel protection and help prevent even minor interruptions to plant operation. Safety rules and the specified operating and maintenance conditions must be observed.
We deliver equipment to Moscow, Saint Petersburg and other cities in Russia and the CIS.