8 (800) 550-39-50

Industrial equipment in Moscow

NPO Zvezda specializes in designing and manufacturing modern industrial equipment. One of our plant s main areas is the development of unique machines and automated lines for manufacturing building materials from polymer composites. They provide high profitability and a fast payback period. Our main advantage is turnkey business launch. We handle everything from creating the machine to launching the finished production facility.

Several ready-made systems are available and will be ready for operation immediately after installation and commissioning.

General Advantages

The equipment we develop can manufacture insulation, finishing, reinforcing and other materials. Each option makes it possible to expand the product range with several types of products. The popularity of the systems we offer is based on the following advantages:

  • Automation. Most operations are performed automatically. One to three operators are sufficient to monitor and service the line, depending on its configuration.
  • Efficiency. Advanced technology combined with full automation provides higher productivity with minimal defects.
  • Compactness. The line requires little space for installation, making it possible to organize large-scale production in a small building.
  • Mobility. The machines are designed to simplify transportation and installation as much as possible.

1. Composite GFRP Rebar Production Equipment

The price of a turnkey SPA-1 production line in the standard configuration, including the production technology, complete equipment package, commissioning, training and certification, starts at 990 000 rubles.

This is a high-income business in a promising, in-demand and developing market niche, with a complete set of reliable equipment, an automatic line for manufacturing composite basalt and GFRP rebar, a machine and advanced production technology.

TURNKEY BUSINESS

FROM 990 000 RUB

profitability from 90%

payback period from 1 month

staff 1-2 people

Download the business plan

Components of the GFRP rebar production line

СПА-1/СПА-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Automatic filament twisting unit
  4. Tunnel oven
  5. Water-cooling bath
  6. Haul-off unit
  7. Automatic cutting unit
  8. Automatic coiler

View the specification

Our GFRP rebar manufacturing equipment

GFRP rebar production equipment

GFRP rebar production machine

GFRP rebar production line

GFRP rebar production control panel

Types of GFRP rebar produced on our equipment

GFRP rebar in various diameters

Coiled GFRP rebar

GFRP rebar (straight bars)

Coiled GFRP rebar

GFRP rebar production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technologies for manufacturing rebar to GOST and TU requirements,
  • certification of your products, laboratory testing, and transfer of a certificate of conformity confirming compliance with GOST requirements.

For high-quality rebar that meets all GOST requirements, it is essential to use proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

Our research laboratory is headed by Pavel Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production enterprise “Ivanovo Mechanical Plant.” Building-materials production is a major responsibility: people’s health and even lives are at stake, so the technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

2. GFRP composite profile production equipment

Offer features

  • All machines are automated, making production straightforward. The line can be operated by a staff of just two people.
  • The profile shape is changed by installing dies with the selected geometry. Color can be adjusted by adding a special dye. The length of the finished product is determined according to the customers request and storage or transport requirements.
  • GFRP profile production can be not only a core business activity but also a profitable investment that generates passive income. Simply sign a contract with us to set up a turnkey business, and we will handle every aspect, from equipment installation to product sales.

TURNKEY BUSINESS

FROM 4 150 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

Download the business plan

Components of the composite GFRP profile production line

Pultrusion line СПП-1

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View the specification

Our GFRP profile production equipment

Equipment for GFRP profile production

Machine for GFRP profile production

Assembly of equipment for GFRP profile production

GFRP profile manufactured on our equipment

Types of composite profiles manufactured on our equipment

Examples of profiles manufactured on our equipment

Types of profiles manufactured on our equipment

GFRP profiles manufactured on our equipment

Experimental applications of GFRP profiles

GFRP profile production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite GFRP profiles in accordance with GOST and TU,
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST requirements.

To produce a high-quality composite GFRP profile that meets all GOST requirements, it is essential to use proven, certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

The company’s research laboratory is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production enterprise “Ivanovo Mechanical Plant.” Building-materials production is a major responsibility: people’s health and even lives are at stake, so the technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to manufacture the best GFRP composite profile.

3. GFRP reinforcing mesh production equipment

Offer features

We manufacture the machines in four configurations that differ in line width and maximum rod diameter:

  • СПС-1-4 - line width: 1 m; rod diameter: up to 4 mm.
  • СПС-2-4 - line width: 2 m; rod diameter: up to 4 mm.
  • СПС-1-8 - line width: 1 m; rod diameter: up to 8 mm.
  • СПС-2-8 - line width: 2 m; rod diameter: up to 8 mm.

A 1-meter line can produce mesh of any width from 0.5 to 1 m; a 2-meter line can produce mesh from 0.5 to 2 m.

By adjusting the line settings, the mesh size can be varied from 50 to 200 mm in any combination.

The equipment design also differs depending on the way the rods are interwoven in the mesh:

  • carpet weaving (transverse rods alternately wrap around the longitudinal rods).
  • twisted weaving (transverse rods pass through the longitudinal rods).

The second mesh-weaving option provides extra strength; this modification costs RUB 300,000 more.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

personnel 1–2 people

Download the business plan

Equipment configuration for GFRP reinforcing mesh production

SPS-1/SPS-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

SPS-1 line specification

SPS-2 line specification

Our equipment for GFRP reinforcing mesh production

Equipment for GFRP mesh production

Machine for GFRP mesh production

Fibers used to produce GFRP mesh

GFRP mesh production on our equipment

Types of GFRP mesh produced on our equipment

GFRP mesh in various diameters

GFRP mesh wound into rolls

GFRP mesh production on our equipment

Foundation of our plant made with GFRP mesh

GFRP reinforcing mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite mesh in accordance with GOST and technical specifications,
  • certification of your products, laboratory testing, and transfer of a certificate of conformity confirming compliance with GOST requirements.

Producing high-quality mesh that meets all GOST requirements depends on using proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

Our research laboratory is headed by Pavel Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production enterprise “Ivanovo Mechanical Plant.” Building-materials production is a major responsibility: people’s health and even lives are at stake, so the technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP mesh.

4. Composite FRP grating production equipment

Standard finished grating size: 1,200 × 3,600 × 38 mm, with a 30 × 30 mm mesh opening. Profiled GRP gratings are lightweight, durable, very strong, and cost-effective modern building materials. The technology can produce FRP grating with smooth or concave surfaces, sand-coated ribs, and smooth or rough (sand-coated) covered surfaces for improved slip resistance.

TURNKEY BUSINESS

FROM 2 800 000 RUB

profitability from 90%

payback period from 2 months

staff 2 people

Download the business plan

Molding table for producing composite FRP/GRP grating

Line configuration

  1. Creel
  2. Molding table
  3. Heat-transfer fluid heating boiler
  4. Hydraulic system
  5. Control cabinet
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View the specification

Our equipment for producing profiled FRP/GRP grating

Table for FRP/GRP grating production

Molding table for producing ERP/GRP grating

Equipment component for FRP/GRP grating production

Equipment module for FRP/GRP grating production

Types of FRP grating produced on our equipment

Examples of FRP/GRP grating

FRP grating manufactured by us

Applications of FRP/GRP grating

Applications of FRP/GRP grating

FRP grating production technology

Manufacturing FRP grating is not a complex process, but the technology must be followed to achieve a high-quality result. We provide the technology for producing composite grating and detailed operator training free of charge. This enables you to produce a high-quality product ready for sale from the first days of operation.

Production technology fundamentals

Glass fiber is the basis for producing FRP grating and serves as the main reinforcing material. The second component is the polymer matrix. This may be phenolic, one of two polyester resins, or vinyl ester resin.

At the first stage, glass fiber is placed in the mold on the molding table; it provides the product with strength and reliability. At the second stage, the polymer is poured into the mold. The polymer can be colored in any color by adding pigments. An optional production stage is the application of quartz sand to the mold surface to give the FRP grating an anti-slip finish.

Main stages of composite grating production

  • Layer-by-layer placement of roving
  • Filling with compound and filler
  • Heating with a thermal jacket to 80 °C
  • Cooling
  • Removal of the finished product

Call us now and we will explain how to produce high-quality FRP grating.

5. EPS foam production equipment

A complete set of equipment for EPS foam production, cutting and recycling priced from 2 950 000 RUB per complete-cycle production line. Construction-grade sheet EPS foam is one of the best insulation materials; applications include permanent EPS foam formwork for monolithic construction, architectural foam decoration, polyurethane-foam pipe insulation shells, and polystyrene granules. This is profitable production and a reliable business. Take action — your success is within reach! The raw material is expandable polystyrene PSV (international designation: EPS). Equipment output starts at 50 m³ of EPS with a density of 11 kg/m³ to 35 kg/m³ per shift, in any thickness. Workshop area: 100 – 150 m²

Offer features

  • All machines are automated, making the production process straightforward. The line can be operated by a staff of just three people.
  • EPS foam production can be not only a core business activity but also a profitable investment that generates passive income. Simply sign a contract with us to set up a turnkey business, and we will handle every aspect, from equipment installation to product sales.

TURNKEY BUSINESS

FROM 2 950 000 RUB

profitability up to 50%

payback period from 3 months

staff 3 people

Download the business plan

EPS foam production line configuration

EPS foam production line

  1. Steam unit PM-04
  2. Pre-expander PV-Ts-1.0
  3. Secondary expander
  4. Receiving hopper
  5. Mold block
  6. Steam accumulator
  7. Waste crusher with automatic packing unit
  8. EPS foam cutting table

View specifications

Our EPS foam production equipment

Pre-expander for EPS foam production

Steam generator for EPS foam production

Pre-expander for EPS foam production

EPS foam production line

EPS foam products manufactured on our equipment

PSB-C 25 EPS foam of various thicknesses

PSB-C 25FK EPS foam of various thicknesses

PSB-C 35 EPS foam of various thicknesses

PSB-C 50 EPS foam of various thicknesses

EPS foam granules

Politerm

EPS foam production technology

The production technology supplied with the equipment includes:

  • EPS foam manufacturing technologies in accordance with GOST and technical specifications (TU),
  • certification of your products, laboratory testing, and issuance of a certificate confirming compliance with GOST.

EPS foam production process

  1. Pre-expansion. During initial expansion, the granules are treated with steam, and the temperature reaches 95°C but must not exceed this level. Heating causes the granules to expand and their density to decrease significantly. If the initial density was 140 kg/m3, it is already 60 m3 after the first few seconds of treatment, and after 5 minutes it reaches 18–35 kg/m3; EPS foam production equipment layout
  2. Secondary expansion. If the process requires a density above 18 kg/m3, production is carried out using pre-expansion only. If a lower density is required, secondary or tertiary expansion is used. With each subsequent expansion, density decreases, while the thermal insulation and other properties of the EPS foam deteriorate;
  3. Drying. After each expansion process, the granules are wet and must be dried. Drying is carried out by supplying air heated to 45°C. Fans circulate the air freely inside the hopper, drying the granules evenly; EPS production
  4. Aging. This stage stabilizes the pressure inside the granules; they become saturated with oxygen and are dried completely.
  5. Product forming. The dried raw material is fed into the molding block, where it is heated with steam, causing the polystyrene granules to bond together. The mass remains in the mold for up to 180 seconds under steam pressure of up to 1.5 kg/cm3. The formed block must then cool for 40 minutes before being aged for 24 hours;
  6. EPS foam cutting. Finished EPS foam blocks are sent to a fully automated cutting mechanism, providing high accuracy;
  7. EPS foam packaging. This is the final stage; the product is then sent to the finished-goods warehouse and shipped to the customer in the required quantity;

Call us right now at 8 (800) 550-39-50, and we will explain how to produce high-quality EPS foam (polystyrene).

6. Fiber production equipment

Complete equipment for producing fiber, cutting and shredding glass fiber or any textile waste, starting from 550 000 RUB

The machine consists of a feed unit with two rubber rollers pressed against each other. They feed raw material to guillotine-type cutting knives driven by a 3 kW electric motor. Power is transmitted through gears, ensuring reliability and a long service life. The machines can also process glass fiber and waste from textile and other industries.

Technical specifications of the fiber production machine

  • Adjustable cut length: 1–100 mm
  • Dimensions: 1300 × 900 × 1300 mm
  • Effective cutting length: 220 mm
  • Cut thickness: 5–40 mm
  • Control unit
  • Power: 4 kW
  • Staff: 1 person

Glass-fiber diameter / hourly output:

  • 1 cm / 70–100 kg
  • 3–5 cm / 140–200 kg
  • 5–7 cm / 350–400 kg
  • 7–10 cm / 400–600 kg

FIBER PRODUCTION MACHINE

from 550 000 RUB

Profitability: up to 85%

Payback period: from 2 months

Staff: 1 person

Submit an inquiry

Length, width, height: 1300 × 900 × 1300 mm.

A 3 × 3 m room is sufficient to install the fiber production machine.

Mains voltage: 380 V.
Power consumption: 4 kW/h

The machine offers high energy efficiency.

diameter 1 cm: 70–100 kg/h
diameter 3–5 cm: 140–200 kg/h
diameter 5–7 cm: 350–400 kg/h
diameter 7–10 cm: 400–600 kg/h

Monthly fiber output per shift: up to 125 tons

Adjustable cut length: 1–100 mm.
Effective cutting length: 220 mm.
Cut thickness: 5–40 mm.

More information about length adjustment is available in the technical documentation

One operator is sufficient to operate the line

Our specialists train operators.
Complete technical documentation is supplied with the machine.

3-year equipment warranty.
Warranty and post-warranty service.

The machine has produced 3,000,000 linear meters of finished product. Reliable equipment with a proven service life of 10 years without a major overhaul.

Ivanovo Mechanical Plant

is an innovative company specializing in the design and manufacture of equipment for producing next-generation building materials.


We develop:

  • Equipment for GFRP rebar and reinforcing mesh;
  • Equipment for GFRP profiles;
  • EPS foam production equipment;
  • GRP grating production equipment;
  • and much more.

Our partners reviews

Video testimonials from our partners

Review of the production lines for composite fiberglass rebar and mesh

Review of our equipment for fiberglass rebar and mesh production (Moscow, 2020)

Review of the composite fiberglass rebar production line

Review of our fiberglass rebar production line (Saratov, 2020)

Review of our equipment for fiberglass rebar production

Review of our equipment for fiberglass rebar production (Krasnodar Krai, 2020)

Review of the EPS foam production equipment

Review of our EPS foam production equipment (Borjomi, Georgia, 2019)

Review of the fiberglass rebar production line

Review of our equipment for fiberglass rebar production (Tyumen, 2019)

Review of our equipment for fiberglass rebar production (Ufa)

Review of the production launch in Bogoroditsk (2016)

Our team

Want to buy a fiber production machine? Just contact us

Purchasing equipment in Moscow from NPO «Zvezda» is a reliable foundation for anyone seeking to build a profitable and sustainable business in the country largest city. The capital of Russia is a metropolis with enormous opportunities and steadily growing demand for building materials, modern technologies and ready-to-use solutions. New residential complexes, logistics centers and infrastructure facilities appear here every day, making manufacturing especially promising. We offer more than equipment delivery: we provide a comprehensive package that includes ready-to-use lines for manufacturing building materials, a business plan, personnel training, service support and assistance at every stage. This approach enables the entrepreneur to start working immediately without a long period of trial and error.

To highlight the practical value of cooperation, let us outline the main advantages of our offer:

  • The opportunity to select equipment for different production areas.
  • A guaranteed enterprise launch with minimal risks.
  • Technical support and specialist consultations whenever needed.
  • Timely supply of components and consumables.
  • Business stability even in a highly competitive environment.

All these factors help the customer focus on business development and creating a quality product that will be in demand not only in Moscow but also beyond the city.

Why Customers Buy Equipment from Us

Purchasing equipment in Moscow from NPO «Zvezda» stands out because we offer a comprehensive solution from production design to bringing products to market. We know that speed, reliability and flexibility are especially important in a metropolis. That is why each line is adapted to the specific customer needs and allows the product range to be changed quickly. The modern production systems we install are automated and require minimal personnel involvement. This reduces costs while improving product quality. Our customers value the opportunity to receive not only machines but also a ready-to-use business model in which everything has been planned in advance.

Cooperation with us includes:

  • Equipment delivery and complete installation by specialists.
  • Personnel training with detailed technology transfer.
  • Assistance in arranging raw-material supplies for uninterrupted operation.
  • Service, repairs and replacement of units when necessary.
  • Support with product promotion and customer acquisition.

This approach ensures that the business starts quickly and confidently. This is especially important in Moscow, where competition is intense and every mistake can be costly. We do everything possible to prevent this. We also offer individual business plans that take the specifics of the capital market into account. They help the entrepreneur allocate resources effectively and assess the project payback period. This allows our customers to move forward confidently while avoiding unnecessary expenses and unforeseen difficulties.

We are confident that equipment in Moscow from NPO «Zvezda» will be a reliable tool for creating and developing a successful business. Take the first step: send an inquiry, and we will help you open a production facility that generates profit and strengthens its position in the dynamic capital market.