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Industrial equipment in Ivanovo

Buying production equipment in Ivanovo from NPO «Zvezda» — is not simply purchasing a set of machines and lines; it is acquiring a ready-made tool for building a stable business. Ivanovo, known as the City of Brides, has long established itself as an industrial center where entrepreneurship finds favorable conditions for development. New facilities are being built, transport routes expanded, and retail and warehouse complexes opened in the region. All this creates high demand for building materials and components. We offer entrepreneurs a solution that combines modern equipment, proven technologies, and comprehensive support.

We know that the first step in business — is the most difficult and responsible. Many people wonder whether they have enough knowledge, how quickly they can recover their investment, and whether they can establish sales. That is why we offer a ready-made solution: not only equipment but also a package of services that lets the business owner focus on development. We handle delivery, installation, commissioning, staff training, and production consultations.

Our team treats every project as unique. We consider the specifics of the city and region, analyze demand, and offer only solutions that can generate profit. This approach helps customers avoid mistakes and allows the business — to reach stable performance quickly. Ivanovo — is a city with prospects, and entrepreneurs here have an opportunity to establish a strong position in the building-materials market.

Our advantages

To show how beneficial cooperation with us can be, here are just some of the advantages:

  • A full range of services, from equipment selection to production-line launch.
  • Staff training for a fast and safe launch.
  • Support at every stage — from purchasing raw materials to entering the market.
  • Modern technologies that allow the product range to be expanded.
  • Long-term support, including maintenance and component supply.

We are confident that manufacturing equipment in Ivanovo from NPO «Zvezda» will provide a reliable foundation for your own business. It will help you launch a business that remains in demand for years and generates stable profit. Submit an inquiry today and we will explain how to implement your plans.

1. Equipment for producing composite GFRP rebar

GFRP rebar is gradually replacing metal alternatives even in large projects. This is due to the advantages of the composite material: corrosion resistance, strength, bending resistance, electrical insulation, and more. Our equipment can produce products of different diameters and lengths, which are key sales parameters.

The price of turnkey SPA production lines in the standard configuration, including production technology, a complete equipment package, commissioning, training, and certification, is 990 000 RUB

A highly profitable business in a promising and growing market niche, including a complete set of reliable equipment, an automated line for producing BFRP and GFRP rebar, a machine, and advanced production technology.

TURNKEY BUSINESS

FROM 990 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Components of the composite GFRP rebar production line

SPA-1/SPA-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Automatic thread twisting unit
  4. Tunnel oven
  5. Water cooling bath
  6. Pulling unit
  7. Automatic cutting unit
  8. Automatic coiler

View specifications

Our GFRP rebar production equipment

GFRP rebar production equipment

GFRP rebar production machine

GFRP rebar production line

Control panel for GFRP rebar production

Types of GFRP rebar produced with our equipment

GFRP rebar in various diameters

Coiled GFRP rebar

GFRP rebar in straight lengths

Coiled GFRP rebar

GFRP rebar production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing rebar in accordance with GOST and technical specifications,
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST.

The production of high-quality rebar that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Here is how Pavel Vyacheslavovich describes it:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.

Learn more about our laboratory on the Our laboratory page

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

2. Equipment for the production of pultruded GFRP profiles

The production process consists of pulling strands impregnated with polyester resin through heated dies of specified shapes.

The equipment makes it easy and quick to set the cross-section parameters of the manufactured profile.

Offer details

  • All machines are automated, which makes the production process straightforward. The line can be operated by a team of just two people.
  • The profile shape is changed by installing dies with the selected geometry. Color can be adjusted by adding a special pigment. The length of the finished product is determined according to the customer's request and storage or transportation requirements.
  • GFRP profile production can be not only a core business activity but also a profitable investment for generating passive income. Simply sign a contract with us to organize a turnkey business, and we will take care of every aspect of its operation, from equipment installation to product sales.

TURNKEY BUSINESS

FROM 4 150 000 RUB

profitability from 90 %

payback period from 1 month

staff 1-2 people

download the business plan

Equipment configuration for composite GFRP profile production

SPP-1 pultrusion line

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View specifications

Our GFRP profile production equipment

Equipment for producing GFRP profiles

Machine for producing GFRP profiles

Assembly of equipment for producing plastic profiles

Composite profile production on our equipment

Types of composite profiles produced on our equipment

Examples of profiles produced on our equipment

Types of profiles produced on our equipment

GFRP profiles produced on our equipment

Experimental use of GFRP profiles

GFRP profile production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite GFRP profiles in accordance with GOST and TU,
  • certification of your products, laboratory testing, and issuance of a certificate confirming your product's compliance with GOST.

To produce high-quality composite GFRP profiles that meet all GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in research into the development of composite materials.

The scientific laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Pavel Vyacheslavovich explains:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company Ivanovo Mechanical Plant. The production of building materials is a huge responsibility: people's health and even lives are at stake, so technology must be approached with due care.
The laboratory's work draws on the knowledge and experience I accumulated during more than 40 years of scientific activity. Rebar quality, high productivity, and environmentally responsible production are the laboratory's main focuses in developing the technology.

Learn more about our laboratory on the page: Our laboratory

The combination of our own scientific laboratory and many years of research experience guarantees our partners a high-quality, certified technology that meets the strictest technical regulations.

Call us now and we will tell you how to produce the highest-quality composite GFRP profiles.

3. GFRP composite mesh production equipment

The size of the sales market largely depends on product parameters: bar diameter, mesh size and mesh width. These settings can be adjusted on our equipment, helping to maximize the range of building materials produced.

Features of the offer

We manufacture machines in four configurations that differ in line width and maximum bar diameter:

  • SPS-1-4 - line width: 1 meter; bar diameter: up to 4 mm.
  • SPS-2-4 - line width: 2 meters; bar diameter: up to 4 mm.
  • SPS-1-8 - line width: 1 meter; bar diameter: up to 8 mm.
  • SPS-2-8 - line width: 2 meters; bar diameter: up to 8 mm.

A one-meter line can produce mesh from 0.5 to 1 meter wide; a two-meter line can produce mesh from 0.5 to 2 meters wide.

By adjusting the line settings, the mesh size can be varied from 50 to 200 mm in any combination.

Additional equipment-design differences depend on how the bars are interwoven in the mesh:

  • carpet weave (the transverse bars alternately wrap around the longitudinal bars).
  • twisted weave (the transverse bars pass through the longitudinal bars).

The second mesh-weaving option provides extra strength; this modification costs an additional RUB 300,000.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1-2 people

download the business plan

Состав линии для производства композитной стеклопластиковой сетки

Линии СПС-1/СПС-2

  1. Штабель хранения ровинга
  2. Пропиточная камера
  3. Рамка для фильеры
  4. Тянущее устройство
  5. Отрезной механизм
  6. Сложенный стеллаж
  7. Система электронного управления
  8. Гидравлическая система

спецификация линии СПС-1

спецификация линии СПС-2

Наше оборудование для производства стеклопластиковой сетки

Оборудование для производства композитной сетки

Станок для производства композитной сетки

Нити используемые для производства композитной сетки

Выпуск композитной сетки на нашем оборудовании

Виды композитной сетки, производимой на нашем оборудовании

Композитная сетка различного диаметра

Композитная сетка свернутая в рулоны

Выпуск композитной сетки на нашем оборудовании

Фундамент нашего завода на композитной сетке

Технология производства стеклопластиковой сетки

Передаваемая вместе с оборудованием Технология производства включает в себя:

  • технологии приготовления компаундов,
  • технологии изготовления композитной сетки и по ГОСТу и по ТУ,
  • сертификацию Вашей продукции, испытания в лаборатории и передача сертификата соответствия Вашего продукта ГОСТу.

Для производства высококачественной сетки отвечающей всем требованиям ГОСТ особое значение принимает использование проверенной и сертифицированной технологии разработанной профессионалами. Наша компания имеет собственную лабораторию, которая специализируется на исследованиях в области разработки композитных материалов.

Научную лабораторию нашего предприятия возглавляет Павел Вячеславович Николаев.

- Доктор химических наук, профессор кафедры химии и технологии высокомолекулярных соединений Ивановского государственного Химико-технологического университета (ИГХТУ).

Вот как рассказывает сам Павел Вячеславович:

Область моих научных интересов с 1973 года - эпоксидные олигомеры и композиционные материалы на их основе. С 2012 года - возглавляю лабораторию научно-производственного предприятия «Ивановский механический завод». Производство строительных материалов - это огромная ответственность, на кону здоровье и даже жизни людей, нельзя подходить к технологии халатно.
Для работы лаборатории потребовалось привлечь знания и опыт, накопленные мной более чем за 40 лет научной деятельности. Качество арматуры, высокая производительность и экологичность производства - основные направления разработки технологии лабораторией.

Подробнее о нашей лаборатории можно узнать на странице - Наша лаборатория

Именно наличие собственной научной лаборатории помноженное на многолетний опыт исследований гарантирует нашим партнерам, что они получают качественную, сертифицированную технологию отвечающую самым строгим требованиям технических регламентов.

Позвоните нам прямо сейчас и мы расскажем о том, как производить высококачественную стеклопластиковую сетку.

4. Equipment for producing composite GFRP grating

Fiberglass grating does not corrode, making it suitable for floors at car washes, water parks, industrial facilities, bridges, and other sites. It also offers advantages over metal, including electrical non-conductivity, chemical resistance, and durability.

The standard size of the finished plastic grating is 1200 x 3600 x 38 mm, with a 30 x 30 mm mesh spacing. Profiled GRP grating is a lightweight, durable, highly strong, and cost-effective modern building material. The technology produces GFRP grating with smooth or concave surfaces, sand-coated ribs, and smooth or textured closed surfaces with a grit finish for improved slip resistance.

TURNKEY BUSINESS

FROM 2 800 000 RUB

profitability from 90%

payback period from 2 months

staff 2 people

download the business plan

Molding table for producing composite FRP grating

Line configuration

  1. Creel
  2. Molding table
  3. Heat-transfer fluid heating boiler
  4. Hydraulic system
  5. Control cabinet
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View the specification

Our equipment for producing profiled FRP/GRP grating

Table for FRP/GRP grating production

Molding table for FRP/GRP grating production

Equipment component for FRP/GRP grating production

Equipment module for FRP/GRP grating production

Types of FRP grating produced on our equipment

Examples of FRP/GRP grating

FRP grating manufactured by us

Applications of FRP/GRP grating

Applications of FRP/GRP grating

FRP grating production technology

Manufacturing FRP grating is not a complex process, but the technology must be followed to achieve a high-quality result. We provide the technology for producing composite grating and detailed operator training free of charge. This enables you to produce a high-quality product ready for sale from the first days of operation.

Production technology fundamentals

The primary material used to manufacture FRP grating is fiberglass, which serves as the main reinforcing material. The second component is plastic. This may be phenolic resin, one of two types of polyester resin, or vinyl ester resin.

At the first stage, fiberglass is placed into the prepared mold on the molding table to give the product strength and reliability. At the second stage, polymer is poured into the mold. Dyes can be used to give the polymer any color. An additional production step may be the application of quartz sand to the mold surface to give the FRP grating a slip-resistant finish.

Main stages of composite grating production

  • Layer-by-layer placement of roving
  • Filling with compound and filler
  • Heating with a thermal jacket to 80 °C
  • Cooling
  • Removal of the finished product

Call us now and we will explain how to produce high-quality FRP grating.

5. Оборудование для производства пенопласта

Полный комплект оборудования для производства, резки и переработки пенопласта по цене от 2 950 000 руб. за линию полного цикла производства.

Сфера изготовления пенопласта считается одной из наиболее перспективных за счет его огромных потреблений в различных областях строительства. Важным моментом считается то, что этот рынок еще не переполнен предложениями.

Строительный листовой пенополистирол - самый лучший утеплитель, несъемная пенопластовая опалубка для качественного монолитного строительства, пенопластового архитектурного декора, теплоизоляции для трубопроводов - скорлупы ППУ, гранул пенополистирола. Это выгодное производство, доходный и надежный бизнес. Действуйте, Ваш успех неизбежен! Сырье вспенивающийся полистирол ПСВ (международное обозначение EPS). Производительность оборудования от 50 м³ пенополистирола плотностью от 11 кг/м³ до 35 кг/м³ в смену, любой толщины. Площадь цеха 100 – 150 м²

Особенности предложения

  • Все станки – автоматизированные, за счет чего процесс выпуска продукции не вызывает сложностей. Обслуживать линию может штат, состоящий всего из трех человек.
  • Производство пенопласта может быть не только направлением основной деятельности, но и выгодной инвестицией для получения пассивного дохода. Достаточно заключить с нами договор на организацию бизнеса под ключ, и мы позаботимся обо всех аспектах его ведения: от установки оборудования до реализации продукции.

БИЗНЕС ПОД КЛЮЧ

ОТ 2 950 000 руб

прибыльность до 50 %

окупаемость от 3 месяцев

персонал 3 человека

скачать бизнес-план

Состав линии для производства пенопласта (пенополистирола)

Линия для производства пенопласта

  1. Паровой комплекс РМ-04
  2. Предвспениватель ПВ-Ц-1,0
  3. Устройство вторичного вспенивания
  4. Приемный бункер
  5. Блок-форма
  6. Пароаккумулятор
  7. Дробилка отходов с автоматическим упаковщиком
  8. Стол для резки пенопласта

смотреть спецификацию

Наше оборудование для производства пенопласта (пенополистирола)

Предвспениватель для производства пенопласта (пенополистирола)

Парогенератор для производства пенопласта

Предвспениватель для производства пенопласта

Линия для производства пенопласта

Виды пенопласта производимого на нашем оборудовании

Пенопласт ПСБ-C 25 различной толщины

Пенопласт ПСБ-C 25ФК различной толщины

Пенопласт ПСБ-C 35 различной толщины

Пенопласт ПСБ-C 50 различной толщины

Пенопласт крошка

Политерм

Технология производства пенопласта

Передаваемая вместе с оборудованием Технология производства включает в себя:

  • технологии изготовления пенопласта по ГОСТу и по ТУ,
  • сертификацию Вашей продукции, испытания в лаборатории и передача сертификата соответствия Вашего продукта ГОСТу.

Технологический процесс производства пенопласта

  1. Предварительное вспенивание. При первичном вспенивании гранулы поддаются паровой обработки, при этом температура достигает 95оС, но не должна превышать эту отметку. В результате нагрева гранулы расширяются, и наблюдается значительное падение плотности. Если вначале она была на уровне 140 кг/м3, то после первых секунд обработки уже 60 м3, а по истечении 5 минут – 18 – 35кг/м3;Схема оборудований по производству пенопласта
  2. Вторичное вспенивание. Если технологией предусмотрена плотность выше 18 кг/м3, то процесс производства осуществляется только с предварительным вспениванием, если необходима более низкая плотность, то используют вторичный или третичный процессы. С каждым последующим разом плотность сокращается, а теплоизоляционные и прочие характеристики пенопласта будут ухудшаться;
  3. Сушка. После каждого процесса вспенивания гранулы мокрые и должны пройти этап сушки. Сушка проводится при подаче нагретого до 45оС воздуха. Благодаря вентиляторам, воздух свободно циркулирует внутри бункера и гранулы равномерно осушаются; Производство пенополистирола
  4. Вылеживание. Данный этап необходим для стабилизации давления внутри гранул, они насыщаются кислородом и окончательно высушиваются.
  5. Формирование изделия. Высушенное сырье подается в формовочный блок, где подвергается паровому нагреву, благодаря чему гранулы полистирола склеиваются друг с другом. В пресс-форме масса находится до 180 секунд под давлением пара до 1,5 кг/см3. Затем сформированный блок должен остыть, в течение 40 минут и отправляется на вылеживание (24 часа);
  6. Резка пенопласта. Готовые пенопластовые блоки направляются в порезочный механизм, который полностью автоматизирован, благодаря чему достигается высокая точность;
  7. Упаковка пенопласта. Завершающий этап, далее он направляется на склад готовой продукции и отгружается в необходимом объеме покупателю;

Позвоните нам прямо сейчас 8 (800) 550-39-50 и мы расскажем о том, как производить самый лучший пенопласт (полистирол).

6. Fiber production equipment

Today, fiber is primarily used as a concrete reinforcement additive that gives concrete enhanced strength properties. This application was discovered relatively recently, and many concrete plants are only beginning to adopt the technology.

The machine consists of a feed unit with two rubber rollers pressed against each other to feed raw material to the cutting knives. The guillotine-type knives are driven by a 3 kW electric motor. Gears transmit the force, ensuring reliable and durable operation. The machine can also process fiberglass and various waste materials from textile and other industries.

Technical specifications of the fiber production machine

  • Adjustable cut length: 1–100 mm
  • Dimensions: 1,300 × 900 × 1,300 mm
  • Effective cutting length: 220 mm
  • Cut thickness: 5–40 mm
  • Control unit
  • Power: 4 kW
  • Operating staff: 1 person

Fiber diameter / hourly output:

  • 1 cm / 70–100 kg
  • 3–5 cm / 140–200 kg
  • 5–7 cm / 350–400 kg
  • 7–10 cm / 400–600 kg

FIBER PRODUCTION MACHINE

from 550 000 RUB

Profitability: up to 85%

Payback period: from 2 months

Staff: 1 person

Submit an inquiry

Dimensions

Length, width, height: 1,300 × 900 × 1,300 mm.

A 3 × 3 m room is sufficient to install the fiber production machine.

Power consumption

Supply voltage: 380 V.
Power consumption: 4 kW/h

The machine is highly energy-efficient.

Operating speed

diameter 1 cm: 70–100 kg/h
diameter 3–5 cm: 140–200 kg/h
diameter 5–7 cm: 350–400 kg/h
diameter 7–10 cm: 400–600 kg/h

Monthly fiber output per shift: up to 125 tons

Cutting

Adjustable cut length: 1–100 mm.
Effective cutting length: 220 mm.
Cut thickness: 5–40 mm.

See the technical documentation for details on adjusting the length

Staff

One operator is sufficient to run the line

Our specialists provide operator training.
Complete technical documentation is supplied with the machine.

Reliability

The equipment warranty is 3 years.
Warranty and post-warranty service are available.

Service life: 3,000,000 linear meters of finished product. The equipment is reliable, with a proven service life of 10 years without major overhaul.

Would you like to buy a fiber production machine? Just write to us

Submit an inquiry

Cooperation with us

Please note that we support the entire business launch process:

  • we manufacture and supply the equipment;
  • we install and commission it;
  • we train employees to operate it;
  • we additionally provide the technology and formulations required for production;
  • we help procure raw materials and sell finished building materials.

We offer a free consultation with our specialists at our office in Ivanovo and by phone listed on the website. 



Production equipment in Ivanovo from NPO Zvezda opens up broad prospects for both new and experienced entrepreneurs. Your city is known for its strong industrial potential and favorable geographic location, making it attractive for developing small and medium-sized businesses. We offer more than simply supplying machines and lines: we provide a comprehensive solution, from choosing a suitable niche to starting the enterprise and bringing the products to market.

Our team understands that every project requires an individual approach. That is why, together with the equipment, the customer receives a detailed business plan, personnel training, assistance in setting up process operations and support at every stage. This approach eliminates many risks for the entrepreneur and allows them to focus on business development.

To assess the benefits of working with us, simply look at what customers receive when they take the first step toward cooperation:

  • Equipment packages for various construction and manufacturing sectors.
  • Organization of machine delivery to the customer's site and installation.
  • Support in selecting and purchasing high-quality production raw materials.
  • Training employees to work with the lines and process operations.
  • Warranty and ongoing service support, including component supplies.

All these factors create a stable foundation for a successful business and make the start as simple and safe as possible.

Why Choose Us

Today's market demands flexibility, speed and reliability from manufacturers. Production equipment in Ivanovo from NPO Zvezda meets these challenges by providing high output and easy maintenance. We offer solutions suitable both for new entrepreneurs and for companies expanding their capacity. Each line is designed with the customer's future tasks in mind, making it possible to vary the product range and respond quickly to market changes. Process automation reduces costs, while the modern equipment design ensures a long service life.

Our offer stands out because we provide a complete range of services:

  • Development of a unique business plan with calculations for a specific request and region.
  • Delivery, installation and complete testing of production lines.
  • Personnel training and transfer of technologies with formulas and process diagrams.
  • Supply of components, consumables and spare parts.
  • Ongoing consultations and assistance in finding sales channels.

This approach helps our customers avoid mistakes and enter the market immediately with a high-quality product in demand in construction and related industries.

We are confident that production equipment in Ivanovo from NPO Zvezda will become a reliable tool for creating a successful business. Submit an inquiry now to receive a detailed consultation from specialists who will help you choose the right option for your needs.

 

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