Manufacturing equipment in Perm

When selecting production ideas in Perm, you should consider equipment from NPO «Zvezda». We offer unique production lines and individually developed machines. They can help you achieve financial stability by launching a promising, long-term business in the consistently in-demand building and finishing materials sector. Our solutions require no huge investment, specialized skills, or advanced knowledge. All ideas are versatile and suitable not only for experienced entrepreneurs, but also for first-time business owners and investors.

• Fast payback. When starting a business, everyone wants to recover their investment and reach «net profit» as quickly as possible. We offer ideas capable of paying back fully within 2–3 months. Several factors are important, including advertising activity and consistent promotion of the product in the selected region.
• Low costs. When developing the equipment, we focused on minimizing production costs. This is achieved through high reliability, simple maintenance with minimal staffing, readily available raw materials, and energy-efficient manufacturing technology.
• Minimal startup capital. You can start your own building and finishing materials business without loans or outside investors. Purchasing the equipment requires only a few hundred thousand rubles. The exact setup cost depends on the scale, availability of premises, and preparation of the surrounding area.
• New technologies. Our equipment incorporates advanced solutions for production, control, and monitoring. Each line offers a high degree of automation and simple maintenance with high reliability. As a result, costs and risks are reduced, as is the defect rate caused by human factors.
• Simple management. Running a facility involves many details, but our ongoing support and assistance make them easy to learn and resolve. We provide detailed instructions, consulting and technical support, help find customers and implement advertising, and train personnel. This enables even an inexperienced entrepreneur to succeed.
• Decades of market relevance. Composite building materials and polymer-sand finishing products manufactured on our equipment will remain relevant for decades. Compared with outdated steel and mortar alternatives, they use more accessible raw materials, are easier to manufacture, offer high performance, and cost less. Demand for composite materials continues to grow, displacing «competitors» in every sector.

Take the opportunity to purchase production equipment from NPO «Zvezda» in Perm on favorable terms. Contact our manager in any convenient way.

The GFRP or basalt composite rebar production system is operated by one or two operators, depending on the size of the finished products. The production line can be configured for the desired products and business goals. The building materials manufactured are used:

• in cast-in-place concrete construction;
• for reinforcing block and brick structures;
• in concrete product manufacturing;
• for stabilizing soil masses on slopes and in other applications.

GFRP rebar is lightweight and highly resistant to mechanical loads, chemicals, and temperature fluctuations across a wide range. Compressive strength is 520 MPa. Products are supplied in coils up to 100 linear meters or in straight lengths from 10 cm. The finished line is 18 m long, 1.5 m wide, and 2 m high. The design provides for an integrated rotary unit.

The equipment system is designed for two operators. The line is available in two configurations for producing mesh one or two meters wide, with bar diameters up to 4 or 8 mm. The products are used:

• in cast-in-place construction;
• for road paving;
• for stabilizing soil masses on slopes, banks, and similar sites.

The composite material offers high resistance to corrosion and chemicals. The polymer is moisture-resistant, non-conductive, and resistant to temperature fluctuations.

The production line has a flexible adjustment system for setting mesh width from 50 cm, cell sizes from 50–200 mm, and the specified length of finished products supplied in rolls or sheets. When higher strength is required, the line can be equipped with a special twisted-interlacing technology for forming the bars. This option significantly increases resistance to impact, tearing, and high pressure.

The GFRP profile production line occupies an area 25 m long and 2 m wide. The machine is designed for one or two operators, depending on the operating mode and product parameters. Output is up to 1.2 m/min per die.

The equipment is available in six configurations with pulling forces from 10 to 30 tons. Maximum profile width is 1,800 mm. The material is widely used as a structural component in temporary and permanent buildings, canopies, partitions, special frames, and other structures. Its low weight of 1.7–2.2 g/cm3 enables lightweight construction. At the same time, its tensile and flexural strength is comparable to steel.

Profiled FRP grating equipment requires two people: an operator who monitors the line and an assistant. The main line component is a 1.2 m high molding table. Its installation requires an area of 120 × 360 cm. During one 8-hour shift, the system produces four gratings measuring 120 × 360 cm. FRP grating is used:

• for floors, walkways, and pedestrian paths;
• as inter-floor decking;
• for stairs, ramps, gangways, verandas, entrance areas, and other structures.

The grating is highly resistant to aggressive environments, temperature fluctuations, high humidity, and mechanical loads. It can be installed in direct sunlight without concern about changes in its dimensions or properties.

Depending on the required specifications, the machine can produce grating with open mesh or a covered surface. In the second version, the top of the product looks like a solid composite sheet, with the mesh beneath it. The product surface can be smooth or coated with quartz sand to provide high slip resistance.

Polymer-sand product equipment is operated by three workers. The finished system occupies an area of 150 m2. The sides of the room do not need to be perfectly straight. The workshop can be rectangular or have a complex, non-standard configuration. Line output is 650 kg of polymer-sand compound per hour. It can manufacture various products:

• черепицу для крыш;
• covers for sewer manholes and utility shafts;
• paving slabs;
• foundation finishing products;
• gutters and caps for fence posts;
• decorative and functional landscaping products: benches, bins, railings, and more.

The product range is limited only by the specialists imagination and the molds available. Recycled plastic and sand are used as raw materials. Different modifiers can be added to improve specific properties, according to the production technology for each product.

The finished products offer both low cost and high performance. As a result, they are in strong demand.

The EPS foam production and cutting line requires three operators. It is a balanced modern system producing up to 80 m3 of material per shift, with a density of 11–35 kg/m3 depending on the required product specifications. All equipment is installed on an area 25 m long and 2 m wide.

Applications of the manufactured products:

• construction: as thermal and acoustic insulation;
• industry: packaging that preserves products and protects them from impact;
• advertising and architecture: production of various items and structures.
• consumer goods manufacturing: an effective filler.

The material is popular because it offers high insulation performance with low weight and cost. Optional line configurations can produce boards up to 200 mm thick in PSBS-S 25, PSBS-S 25 FK, PSBS-S 35, or PSBS-S 50 grades. Granulated foam and polymer raw material can also be produced without modernization or additional equipment.

The fiber production machine is compact, modern equipment for cutting fiberglass. One person is sufficient to operate it. The system occupies less than two square meters. Operating speed depends on the required particle diameter and can reach 600 kg/h. Cut length is adjustable from 1 to 100 mm, with a thickness of 5 to 40 mm.

The finished product consists of thin fibers added to concrete and cement mixes to:

• increase fire resistance;
• increase strength;
• prevent cracking;
• reduce material consumption;
• extend service life.

The equipment is versatile. The cutting elements can efficiently process not only fiberglass but also other types of waste. The system is an ideal addition to a mini-factory producing GFRP products, allowing waste to be recycled into building materials.

NPO Zvezda supplies conveyor-type industrial microwave ovens for various applications. The equipment is already used in food, pharmaceutical, woodworking, rubber, ceramic, and other industries. A well-designed construction and modern technology provide high performance, durability, and reliability.

The equipment is used to heat, dry, and sterilize products for various applications. A flexible adjustment system allows it to process different materials, including liquids, bulk materials, and solids. Microwave energy is used for heating and drying, so processing produces no odors.

The key advantages of these ovens are high efficiency and affordability compared with imported alternatives. This domestic equipment can multiply the profitability of a facility while serving various process operations.

Oil-hydraulic power units manufactured by IMZ are modern systems built in accordance with international standards and GOST. They offer high output, long service life, and reliability. The units convert different forms of energy into the kinetic energy of the working fluid to power:

• production lines;
• individual machines or hand tools;
• hydraulic presses, jacks, lifts, and other equipment.

Depending on the application and operating conditions, the units are supplied in mobile, stationary, or self-propelled versions. As a rule, the easier a unit is to move, the lower its output.

We offer ready-made solutions across a wide range of operating parameters and develop custom systems. This requires a technical specification describing the required performance and additional structural or functional features.