8 (800) 550-39-50

GFRP reinforcing mesh production in Moscow

Demand for GFRP reinforcing mesh continues to grow every year.

This is due to its broad range of advantages, including:

  • reliability;
  • alkali resistance;
  • corrosion resistance;
  • lightweight;
  • convenient storage format;
  • affordable cost;
  • durability;
  • elasticity;
  • safe cutting and more.

GFRP mesh is increasingly replacing metal products previously used for the same purposes. The material has also been adopted for critical construction projects, including residential buildings, roads, bridges, tunnels, and more.

Advantages of our machines

The most notable advantages include:

  • Configurable equipment packages, which make the final price flexible.
  • Automated production. Depending on the machine selected, one or two people can monitor the line, keep it running continuously, and perform timely maintenance.
  • Adjustable GFRP mesh characteristics. With the same equipment and different settings, you can manufacture products with different thicknesses, widths, and mesh sizes.
  • Low facility requirements. The main conditions are suitable dimensions, ventilation, and a minimum temperature of at least 5°C.
  • Affordable cost. Russian equipment costs less than imported alternatives. We also do not add intermediary service markups and effectively provide a turnkey business using our own resources.

Why work with us?

When you cooperate with our company, you receive:

  • Free consultation and a commercial offer in the shortest possible time;
  • A business plan prepared by qualified specialists on request;
  • A choice of equipment configuration;
  • Equipment manufacturing, delivery, installation, and commissioning performed by our team without third-party organizations;
  • Employee training;
  • Full ongoing support, including production technology, regulatory documents, certification, raw materials, and sales channels for finished products.

You can contact our managers in any convenient way — by phone, callback request, or email.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1-2 people

download business plan

Find out the total equipment cost now!

Состав линии для производства композитной стеклопластиковой сетки

Линии СПС-1/СПС-2

  1. Штабель хранения ровинга
  2. Пропиточная камера
  3. Рамка для фильеры
  4. Тянущее устройство
  5. Отрезной механизм
  6. Сложенный стеллаж
  7. Система электронного управления
  8. Гидравлическая система

спецификация линии СПС-1

спецификация линии СПС-2

Наше оборудование для производства стеклопластиковой сетки

Оборудование для производства композитной сетки

Станок для производства композитной сетки

Нити используемые для производства композитной сетки

Выпуск композитной сетки на нашем оборудовании

Виды композитной сетки, производимой на нашем оборудовании

Композитная сетка различного диаметра

Композитная сетка свернутая в рулоны

Выпуск композитной сетки на нашем оборудовании

Фундамент нашего завода на композитной сетке

Технология производства стеклопластиковой сетки

Передаваемая вместе с оборудованием Технология производства включает в себя:

  • технологии приготовления компаундов,
  • технологии изготовления композитной сетки и по ГОСТу и по ТУ,
  • сертификацию Вашей продукции, испытания в лаборатории и передача сертификата соответствия Вашего продукта ГОСТу.

Для производства высококачественной сетки отвечающей всем требованиям ГОСТ особое значение принимает использование проверенной и сертифицированной технологии разработанной профессионалами. Наша компания имеет собственную лабораторию, которая специализируется на исследованиях в области разработки композитных материалов.

Научную лабораторию нашего предприятия возглавляет Павел Вячеславович Николаев.

- Доктор химических наук, профессор кафедры химии и технологии высокомолекулярных соединений Ивановского государственного Химико-технологического университета (ИГХТУ).

Вот как рассказывает сам Павел Вячеславович:

Область моих научных интересов с 1973 года - эпоксидные олигомеры и композиционные материалы на их основе. С 2012 года - возглавляю лабораторию научно-производственного предприятия «Ивановский механический завод». Производство строительных материалов - это огромная ответственность, на кону здоровье и даже жизни людей, нельзя подходить к технологии халатно.
Для работы лаборатории потребовалось привлечь знания и опыт, накопленные мной более чем за 40 лет научной деятельности. Качество арматуры, высокая производительность и экологичность производства - основные направления разработки технологии лабораторией.

Подробнее о нашей лаборатории можно узнать на странице - Наша лаборатория

Именно наличие собственной научной лаборатории помноженное на многолетний опыт исследований гарантирует нашим партнерам, что они получают качественную, сертифицированную технологию отвечающую самым строгим требованиям технических регламентов.

Позвоните нам прямо сейчас и мы расскажем о том, как производить высококачественную стеклопластиковую сетку.

Dimensions

Equipment dimensions: 14 × 1.5 × 2 m

Installation-room dimensions: 18–20 m long, with a minimum ceiling height of 2.5 m.

Power consumption

Two operating modes: warm-up: 20 kW/h (40 min);
production mode: 12 kW/h

Our energy optimization can save up to 20,000 rubles per line per shift, in addition to the profit.

Operating speed

0.5 to 4 m² per minute.

Monthly mesh output:
LS-1: up to 70,000 linear m;
LS-2: 140,000 linear m.

Personnel

One or two operators are sufficient to run the line

Our specialists train the operators.
The line is supplied with complete technical documentation.

Reliability

3-year equipment warranty.
Warranty and post-warranty service.

Output of 3,000,000 linear m of finished product. The equipment is reliable, with a proven service life of 10 years without major repairs.

Mesh width

LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.

Mesh width is adjusted according to the technology and the accompanying instructions

Mesh opening size

50 to 200 mm in any combination

The mesh opening size can be varied within these limits by changing the line settings.

Rod diameter

SPS-1-4/SPS-2-4: up to 4 mm
SPS-1-8/SPS-2-8: up to 8 mm

Our equipment can produce mesh with rod diameters from 1 to 8 mm, depending on the equipment model.

Weave pattern

1. Carpet weave.
2. Twisted weave.

The twisted mesh weave provides additional strength; this configuration costs 300,000 rubles more.

Our equipment can be purchased through an INSTALLMENT PLAN or LEASING

Offer details

We manufacture machines in four configurations that differ in line width and maximum bar diameter:

  • SPS-1-4 - line width 1 meter, bar diameter up to 4 mm.
  • SPS-2-4 - line width 2 meters, bar diameter up to 4 mm.
  • SPS-1-8 - line width 1 meter, bar diameter up to 8 mm.
  • SPS-2-8 - line width 2 meters, bar diameter up to 8 mm.

A one-meter line can produce mesh of any width from 0.5 to 1 meter; a two-meter line can produce mesh from 0.5 to 2 meters wide.

By changing the line settings, the mesh opening can be varied from 50 to 200 mm in any combination.

Additional equipment design differences depend on how the bars are interlaced in the mesh:

  • carpet weave (transverse bars alternately wrap around the longitudinal bars).
  • twisted weave (transverse bars pass through the longitudinal bars).

The second mesh-weaving option provides additional strength; this modification costs 300,000 rubles more.

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a production line:

Step 2. Select the rod diameter:

Step 3. Configuration for expanding the product range

  • Modification for twisted weaving (+300 thousand rubles)

Step 4. Additional services

  • Certificate of conformity
(including additional options)
The production time for the line is 30 days from receipt of prepayment.
The price includes: equipment, installation supervision, commissioning, and training.

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

About the GFRP rebar market

Composite materials have long been recognized in developed countries and are used highly effectively by builders.

The construction market is limitless. High-quality GFRP rebar is in great demand and can successfully replace A-III grade steel rebar in most cases.

Fiberglass and basalt-fiber composite materials are indispensable for constructing and repairing foundations of all types, buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. The use of polymer-fiberglass rebar and GFRP profiles is especially justified and necessary for structures operated in areas with high humidity and chemically aggressive environments.

We supply mesh production machines to St. Petersburg, Novosibirsk, Moscow and the Moscow Region, Ivanovo, Yekaterinburg, and all other cities in Russia and the CIS countries. Just call us at 8 (800) 550-39-50.

Have questions? Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

A turnkey business in one month? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download a ready-made business plan

Get detailed information about the GFRP mesh production line

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