8 (800) 550-39-50

GFRP mesh production in Yekaterinburg

GFRP reinforcing mesh is made from composite rods of various diameters that are interwoven to form a strong sheet. Its main purpose is to reinforce structures and enable them to withstand heavy mechanical loads without damage.

Features of GFRP reinforcing mesh

It is used in various construction applications, including:

  • brick masonry;
  • floors;
  • foundations;
  • road surfaces;
  • underground parking facilities;
  • bridges and other structures

During manufacturing, the mesh opening size and mesh thickness are specified, as well as the product format — rolls or sheets.

Advantages of GFRP reinforcing mesh

Its advantages include:

  • resistance to moisture, chemicals and temperature changes, providing a long service life;
  • dielectric properties that prevent current from passing through the structure;
  • low thermal conductivity, which helps prevent cold from entering the building and heat from escaping through walls and floors;
  • affordable cost, helping reduce construction expenses;
  • comfortable handling, especially in cold weather;
  • light weight, reducing delivery costs;
  • easy transportation and storage.

These advantages have helped GFRP reinforcing mesh quickly gain ground in the building-materials market and replace the metal alternative previously used.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1-2 people

Download the business plan

Find out the full equipment price right now!

GFRP Reinforcing Mesh Production

We offer equipment for manufacturing GFRP reinforcing mesh up to 2 m wide with various mesh sizes. Only two people are needed to operate the machine. After delivery and installation, we train the customer's personnel to use it.

Our equipment can also produce basalt-fiber-reinforced mesh, which withstands higher temperatures. The manufacturing principle remains unchanged; only the appropriate raw material is selected.

The equipment configuration can be adjusted. This allows specific sections to be added to or removed from the line or modified. In this way, the machine can be prepared for the customer's specific requirements and budget.

At the earliest stage, our specialists can also prepare a business plan to forecast the planned production's performance and estimate its approximate payback period.

Delivery to any region, operator training, commissioning, warranty service, and post-warranty service.

Our equipment and production technology can manufacture high-quality GFRP reinforcing mesh at low production cost, with output from 0.5 to 4 m² per minute.

Components of the composite fiberglass mesh production line

SPS-1/SPS-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Stacking rack
  7. Electronic control system
  8. Hydraulic system

SPS-1 line specification

SPS-2 line specification

Our fiberglass mesh production equipment

Composite mesh production equipment

Composite mesh production machine

Fibers used to produce composite mesh

Composite mesh produced on our equipment

Types of composite mesh produced on our equipment

Composite mesh with different diameters

Composite mesh wound into rolls

Composite mesh produced on our equipment

The foundation of our plant reinforced with composite mesh

Fiberglass mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite mesh according to GOST and technical specifications,
  • product certification, laboratory testing and issuance of a certificate confirming compliance with GOST.

To produce high-quality mesh that meets GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-material research and development.

Our research laboratory is headed by Pavel Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology.

Pavel Nikolaev describes the work as follows:

Since 1973, my research interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the Ivanovo Mechanical Plant research and production company. Ivanovo Mechanical Plant research and production company. The production of building materials is a major responsibility: human health and even lives are at stake, so technology must never be treated carelessly.
The laboratory draws on the knowledge and experience accumulated over more than 40 years of scientific work. Rebar quality, high productivity and environmentally responsible production are the main areas of technology development.

More information about our laboratory is available on the Our laboratory

Our own research laboratory, combined with many years of research experience, assures our partners that they receive a high-quality, certified technology meeting the strictest technical regulations.

Call us now and we will explain how to produce high-quality fiberglass mesh.

Advantages of our machines

The most notable advantages include:

  • The required configuration can be assembled, allowing the final price to be adjusted to the selected equipment package.
  • Automated production. Depending on the machine configuration, one or two people can monitor the line, keep it running smoothly and perform routine maintenance.
  • Adjustable composite mesh parameters. With the appropriate settings, the same equipment can produce mesh with different thicknesses, widths and cell sizes.
  • Modest facility requirements. The main conditions are suitable room dimensions, ventilation and a minimum temperature of at least 5°C.
  • Affordable cost. Russian equipment costs less than imported alternatives. We also avoid intermediary markups, effectively providing a ready-made business when operated with your own resources.

Габариты

Габариты оборудования - 14 х 1.5 х 2 метра

Габариты помещения для установки: длина 18-20 метров, высота потолков минимум 2,5 м.

Энергопотребление

В двух режимах: прогрев - 20 кВт/ч (40 мин),
рабочий режим - 12 кВт/ч

Наша энергонастройка поможет Вам экономить до 20 тыс.руб. с 1 линии в 1 смену, дополнительно к прибыли.

Скорость работы

от 0.5 до 4 м² в минуту.

Месячный объем производства сетки:
ЛС-1 - до 70 000 пог.м.,
ЛС-2 - 140 000 пог.м.

Персонал

Для обслуживания линии достаточно 1-2 операторов

Наши специалисты проводят обучение операторов.
С линией поставляется полная техническая документация.

Надежность

Гарантия на оборудование - 3 года.
Гарантийное и постгарантийное обслуживание.

Пробег 3000000 пог.м. готовой продукции. Оборудование надежно - проверенный срок эксплуатации без капитального ремонта - 10 лет.

Ширина сетки

Линия ЛС-1 от 0.5 до 1 м.
Линия ЛС-2 от 0.5 до 2 м.

Ширина сетки регулируется по технологии, в соответствии с прилагаемой инструкцией

Размер ячейки

от 50 до 200 миллиметров в любом сочетании

Изменяя настройки линии можно варьировать размер ячейки сетки в указанных пределах.

Диаметр прутка

СПС-1-4/СПС-2-4 -до 4мм
СПС-1-8/СПС-2-8 -до 8мм

На нашем оборудовании можно изготавливать сетку с диаметром прутков от 1 до 8мм в зависимости от вида оборудования.

Способ плетения

1. Ковровое переплетение.
2. Скрученное переплетение.

Скрученное переплетение сетки придает ей особенную прочность, такая модификация стоит дороже на 300 тыс. рублей.

Почему стоит работать именно с нами?

При сотрудничестве с нашей организацией вы приобретаете следующие возможности:

  • получение бесплатной консультации и коммерческого предложения в самый короткий срок;
  • предоставление по запросу бизнес-плана, составленного грамотными специалистами;
  • выбор комплектации оборудования;
  • изготовление, доставка, монтаж и выполнение пуско-наладочных работ нашими силами, без участия сторонних организаций;
  • проведение обучения сотрудников;
  • полное последующее сопровождение: снабжение технологией производства, нормативными документами, сертификацией, сырьем и путями сбыта готовой продукции.

Связаться с нашими менеджерами предлагаем любым удобным способом – по телефону, через заявку на обратный звонок или по электронной почте.

Our equipment can be purchased through an INSTALLMENT PLAN or LEASING

Offer details

We manufacture machines in four configurations that differ in line width and maximum bar diameter:

  • SPS-1-4 - line width 1 meter, bar diameter up to 4 mm.
  • SPS-2-4 - line width 2 meters, bar diameter up to 4 mm.
  • SPS-1-8 - line width 1 meter, bar diameter up to 8 mm.
  • SPS-2-8 - line width 2 meters, bar diameter up to 8 mm.

A one-meter line can produce mesh of any width from 0.5 to 1 meter; a two-meter line can produce mesh from 0.5 to 2 meters wide.

By changing the line settings, the mesh opening can be varied from 50 to 200 mm in any combination.

Additional equipment design differences depend on how the bars are interlaced in the mesh:

  • carpet weave (transverse bars alternately wrap around the longitudinal bars).
  • twisted weave (transverse bars pass through the longitudinal bars).

The second mesh-weaving option provides additional strength; this modification costs 300,000 rubles more.

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a production line:

Step 2. Select the rod diameter:

Step 3. Configuration for expanding the product range

  • Modification for twisted weaving (+300 thousand rubles)

Step 4. Additional services

  • Certificate of conformity
(including additional options)
The production time for the line is 30 days from receipt of prepayment.
The price includes: equipment, installation supervision, commissioning, and training.

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

About the GFRP rebar market

Composite materials have long been recognized in developed countries and are used highly effectively by builders.

The construction market is limitless. High-quality GFRP rebar is in great demand and can successfully replace A-III grade steel rebar in most cases.

Fiberglass and basalt-fiber composite materials are indispensable for constructing and repairing foundations of all types, buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. The use of polymer-fiberglass rebar and GFRP profiles is especially justified and necessary for structures operated in areas with high humidity and chemically aggressive environments.

We supply mesh production machines to St. Petersburg, Novosibirsk, Moscow and the Moscow Region, Ivanovo, Yekaterinburg, and all other cities in Russia and the CIS countries. Just call us at 8 (800) 550-39-50.

Have questions? Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

A turnkey business in one month? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download a ready-made business plan

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