8 (800) 550-39-50

Machine for the production of composite mesh in Moscow Region

Advantages of composite mesh production as a business

Manufacturing GFRP mesh in Moscow and the Moscow Region – a sensible way to start your own business. This is supported by several reasons:

  • constantly growing demand for composite mesh, because of their broad range of useful properties;
  • a large sales market covering construction of buildings, homes, and roads, energy, mining, horticulture, tourism, and other sectors;
  • a relatively small financial investment for starting a small business (our managers will help prepare a business plan);
  • a minimal staff. Equipment automation means that only one worker is required to operate the machine;
  • minimal requirements for the production premises and the warehouse for storing finished mesh;
  • easy loading, unloading, and transportation because of the low specific weight of the products;
  • low raw-material costs, which eliminates the need to tie up large amounts of working capital;
  • product durability and strength, which significantly reduce losses caused by improper storage and transportation.

As a result – GFRP reinforcing mesh production – this is a promising business with a broad audience of potential buyers nationwide that does not require enormous financial or labor investment.

Offer highlights

We manufacture machines in four configurations that differ in line width and maximum bar diameter:

  • SPS-1-4 — line width 1 m, bar diameter up to 4 mm.
  • SPS-2-4 — line width 2 m, bar diameter up to 4 mm.
  • SPS-1-8 — line width 1 m, bar diameter up to 8 mm.
  • SPS-2-8 — line width 2 m, bar diameter up to 8 mm.

The one-meter line can produce mesh of any width from 0.5 to 1 m; the two-meter line can produce widths from 0.5 to 2 m.

By changing the settings of the line you can vary the mesh opening from 50 to 200 mm in any combination.

Additional differences in the design of the equipment depend on the method used to weave the bars in the mesh:

  • carpet weave (transverse bars alternately pass around the longitudinal bars).
  • twisted weave (transverse bars pass through the longitudinal bars).

The second weaving option mesh provides additional strength; this modification costs RUB 300,000 more.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Find out the full equipment price right now!

Advantages of working with us

For our clients, we offer more than manufacturing equipment to the required specifications. We also offer the opportunity to buy a turnkey business in Moscow and the Moscow Region with new production lines.

This includes not only the manufacture and delivery of equipment, but also its start-up, operator training, the regulatory documentation required for production, the technology and formulations needed to manufacture the products, and assistance with sourcing raw materials and selling finished products.

Clearly, this end-to-end approach minimizes the need for your involvement in many processes that would require a great deal of time and effort and incur substantial financial expenses if organized independently.

You can contact us for advice by calling the hotline or requesting a callback by clicking the appropriate button on our website.

We recommend sending a written request for a commercial offer to the email address listed on the contact page.

Equipment configuration for GFRP reinforcing mesh production

SPS-1/SPS-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

SPS-1 line specification

SPS-2 line specification

Our equipment for GFRP reinforcing mesh production

Equipment for GFRP mesh production

Machine for GFRP mesh production

Fibers used to produce GFRP mesh

GFRP mesh production on our equipment

Types of GFRP mesh produced on our equipment

GFRP mesh in various diameters

GFRP mesh wound into rolls

GFRP mesh production on our equipment

Foundation of our plant made with GFRP mesh

GFRP reinforcing mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • GFRP mesh manufacturing technology in accordance with GOST standards and technical specifications (TU),
  • certification of your products, laboratory testing and transfer of a certificate of conformity confirming that your product meets GOST requirements.

The use of proven, certified technology developed by professionals is essential for producing high-quality mesh that meets all GOST requirements. Our company has its own laboratory specialising in composite-materials research and development.

Our scientific laboratory is headed by Pavel Nikolaev.

— Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

This is how Pavel Nikolaev describes it:

Since 1973, my scientific interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company “Ivanovo Mechanical Plant”. Building-material production is a major responsibility: people’s health and even lives are at stake, so technology must never be treated carelessly.
Running the laboratory required applying the knowledge and experience I had accumulated over more than 40 years of scientific work. Rebar quality, high output and environmentally responsible production are the laboratory’s main technology-development priorities.

Learn more about our laboratory on the page — Our laboratory

Our own scientific laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP reinforcing mesh.

Dimensions

Equipment dimensions: 14 × 1.5 × 2 m

Installation-room dimensions: 18–20 m long, with a minimum ceiling height of 2.5 m.

Power consumption

Two operating modes: warm-up: 20 kW/h (40 min);
production mode: 12 kW/h

Our energy optimization can save up to 20,000 rubles per line per shift, in addition to the profit.

Operating speed

0.5 to 4 m² per minute.

Monthly mesh output:
LS-1: up to 70,000 linear m;
LS-2: 140,000 linear m.

Personnel

One or two operators are sufficient to run the line

Our specialists train the operators.
The line is supplied with complete technical documentation.

Reliability

3-year equipment warranty.
Warranty and post-warranty service.

Output of 3,000,000 linear m of finished product. The equipment is reliable, with a proven service life of 10 years without major repairs.

Mesh width

LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.

Mesh width is adjusted according to the technology and the accompanying instructions

Mesh opening size

50 to 200 mm in any combination

The mesh opening size can be varied within these limits by changing the line settings.

Rod diameter

SPS-1-4/SPS-2-4: up to 4 mm
SPS-1-8/SPS-2-8: up to 8 mm

Our equipment can produce mesh with rod diameters from 1 to 8 mm, depending on the equipment model.

Weave pattern

1. Carpet weave.
2. Twisted weave.

The twisted mesh weave provides additional strength; this configuration costs 300,000 rubles more.

Our equipment can be purchased through an installment plan or leasing

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a production line:

Step 2. Select the rod diameter:

Step 3. Configuration for expanding the product range

  • Modification for twisted weaving (+300 thousand rubles)

Step 4. Additional services

  • Certificate of conformity
(including additional options)
The production time for the line is 30 days from receipt of prepayment.
The price includes: equipment, installation supervision, commissioning, and training.

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

About the GFRP rebar market

Composite materials have long been recognized in developed countries and are used highly effectively by builders.

The construction market is limitless. High-quality GFRP rebar is in great demand and can successfully replace A-III grade steel rebar in most cases.

Fiberglass and basalt-fiber composite materials are indispensable for constructing and repairing foundations of all types, buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. The use of polymer-fiberglass rebar and GFRP profiles is especially justified and necessary for structures operated in areas with high humidity and chemically aggressive environments.

We supply mesh production machines to St. Petersburg, Novosibirsk, Moscow and the Moscow Region, Ivanovo, Yekaterinburg, and all other cities in Russia and the CIS countries. Just call us at 8 (800) 550-39-50.

Have questions? Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

A turnkey business in one month? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download a ready-made business plan

Get detailed information about the GFRP mesh production line

Submit an inquiry now and receive our best offer