GFRP mesh is made from composite rods of various diameters interwoven to form a strong mesh. Its main purpose is to reinforce structures, enabling them to withstand high mechanical loads without damage.
It is used in various construction applications, including:
During production, the mesh size and mesh thickness are specified, as is the product form – rolls or sheets.
Advantages include:
These advantages have helped GFRP mesh quickly gain a foothold in the building-materials market, replacing the metal equivalent previously used.
profitability from 90%
payback period from 1 month
staff 1–2 people
We offer equipment for producing composite mesh up to 2 m wide with various mesh sizes. Only two people are required to operate this machine. After delivery and installation, we train the customer staff to operate it.
Our equipment can also produce basalt composite mesh, which can withstand higher temperatures. The manufacturing process remains the same; only the appropriate raw material is selected.
The equipment configuration is adjustable. This makes it possible to add, remove, or modify specific sections of the line. This allows the machine to be configured for the customer specific requirements and budget.
At the earliest stage, our specialists can also prepare a business plan to forecast the planned facilitys performance and estimate its payback period.
Для производства высококачественной сетки отвечающей всем требованиям ГОСТ особое значение принимает использование проверенной и сертифицированной технологии разработанной профессионалами. Наша компания имеет собственную лабораторию, которая специализируется на исследованиях в области разработки композитных материалов.
Научную лабораторию нашего предприятия возглавляет Павел Вячеславович Николаев.
- Доктор химических наук, профессор кафедры химии и технологии высокомолекулярных соединений Ивановского государственного Химико-технологического университета (ИГХТУ).
Вот как рассказывает сам Павел Вячеславович:
Область моих научных интересов с 1973 года - эпоксидные олигомеры и композиционные материалы на их основе. С 2012 года - возглавляю лабораторию научно-производственного предприятия «Ивановский механический завод». Производство строительных материалов - это огромная ответственность, на кону здоровье и даже жизни людей, нельзя подходить к технологии халатно.
Для работы лаборатории потребовалось привлечь знания и опыт, накопленные мной более чем за 40 лет научной деятельности. Качество арматуры, высокая производительность и экологичность производства - основные направления разработки технологии лабораторией.
Подробнее о нашей лаборатории можно узнать на странице - Наша лаборатория
Именно наличие собственной научной лаборатории помноженное на многолетний опыт исследований гарантирует нашим партнерам, что они получают качественную, сертифицированную технологию отвечающую самым строгим требованиям технических регламентов.
Позвоните нам прямо сейчас и мы расскажем о том, как производить высококачественную стеклопластиковую сетку.
Мы изготавливаем станки в 4 комплектациях, различающихся по ширине линии и максимальной толщине прутка:
На метровой линии можно выпускать сетку любой ширины, от 0.5 до 1 метра, на двухметровой- от 0,5 до 2 метров.
Изменяя настройки линии можно варьировать размер ячейки сетки в пределах от 50 до 200 миллиметров в любом сочетании.
Дополнительные отличия в конструкции оборудования в зависимости от способа переплетения прутков в сетке:
Второй вариант переплетения сетки придает ей особенную прочность, такая модификация стоит дороже на 300 тыс. рублей.
Equipment dimensions: 14 x 1.5 x 2 m
Installation room dimensions: length 18–20 m, minimum ceiling height 2.5 m.
Two modes: warm-up: 20 kW/h (40 min);
operating mode: 12 kW/h
Our energy-efficient configuration can save up to RUB 20,000 per line per shift in addition to your profit.
From 0.5 to 4 m² per minute.
Monthly mesh production volume:
ЛС-1: up to 70,000 linear metres;
ЛС-2: 140,000 linear metres.
One or two operators are sufficient to operate the line.
Our specialists train the operators.
The line is supplied with complete technical documentation.
Equipment warranty: 3 years.
Warranty and post-warranty service.
Production record: 3,000,000 linear metres of finished product. The equipment is reliable, with a proven service life of 10 years without major overhaul.
ЛС-1 line: from 0.5 to 1 m.
ЛС-2 line: from 0.5 to 2 m.
Mesh width is adjusted according to the production technology and the supplied instructions.
From 50 to 200 mm in any combination.
Adjusting the line settings allows the mesh size to be varied within these limits.
СПС-1-4/СПС-2-4: up to 4 mm
СПС-1-8/СПС-2-8: up to 8 mm
Our equipment can manufacture mesh with rod diameters from 1 to 8 mm, depending on the equipment configuration.
1. Carpet weave.
2. Twisted weave.
Twisted mesh has increased strength; this modification costs an additional RUB 300,000.
The main advantages include:
By working with our company, you gain the following opportunities:
We supply mesh production machines to Saint Petersburg, Novosibirsk, Moscow and the Moscow Region, Ivanovo, Yekaterinburg, and all other cities in Russia and the CIS countries.
You can contact our managers in any convenient way — by phone, through a callback request or by email.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Composite materials have long been recognized in developed countries and are used highly successfully by the construction industry!
The construction market is vast. High-quality GFRP rebar is in great demand and in most cases can successfully replace A3-grade steel rebar.
GFRP and BFRP composite materials are indispensable for constructing and repairing foundations of all types, buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. The use of polymeric fiberglass rebar and GFRP profiles is particularly justified and necessary for structures operated in high-humidity areas and chemically aggressive environments.
You can buy a GFRP reinforcing mesh production machine from the Ivanovo Mechanical Plant in any city in Russia: Moscow, the Moscow Region, Saint Petersburg, Ivanovo, Novosibirsk, and elsewhere. Just call us at 8 (800) 550-39-50.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon. - Fri.: 9:00 - 18:00
