Our company helps clients launch and commission production of composite masonry mesh. Ongoing research in this field confirms that this business is gaining momentum and will become increasingly promising.
Our production lines can manufacture mesh with the following properties:
These properties make it practical to replace metal alternatives when reinforcing roads, bridges, foundations, brickwork, and more.
The automated equipment is extremely easy to operate. The line consists of several sections where glass-fiber threads are converted into composite mesh of the specified width and aperture size.
Only two people are required to operate this equipment. Facility requirements are also minimal: it must have suitable length and height, ventilation, and heating during the cold season, with the temperature not falling below +5 degrees.
You can successfully launch and develop your own production because we offer the following advantages:
Our company does more than sell equipment. We help you avoid having to solve numerous issues alone, saving your labor, time, and effort.
Contact a manager to receive a free consultation and answers to your questions.
We manufacture the machines in four configurations, differing in line width and maximum bar diameter:
A 1 m line can produce mesh of any width from 0.5 to 1 m; a 2 m line can produce mesh from 0.5 to 2 m.
By changing the line settings, the mesh aperture can be varied from 50 to 200 mm in any combination.
The equipment design also differs depending on the way the bars are interwoven in the mesh:
The second mesh-weaving option gives the mesh additional strength; this modification costs an extra RUB 300,000.
profitability from 90%
payback from 1 month
staff: 1–2 people
Для производства высококачественной сетки отвечающей всем требованиям ГОСТ особое значение принимает использование проверенной и сертифицированной технологии разработанной профессионалами. Наша компания имеет собственную лабораторию, которая специализируется на исследованиях в области разработки композитных материалов.
Научную лабораторию нашего предприятия возглавляет Павел Вячеславович Николаев.
- Доктор химических наук, профессор кафедры химии и технологии высокомолекулярных соединений Ивановского государственного Химико-технологического университета (ИГХТУ).
Вот как рассказывает сам Павел Вячеславович:
Область моих научных интересов с 1973 года - эпоксидные олигомеры и композиционные материалы на их основе. С 2012 года - возглавляю лабораторию научно-производственного предприятия «Ивановский механический завод». Производство строительных материалов - это огромная ответственность, на кону здоровье и даже жизни людей, нельзя подходить к технологии халатно.
Для работы лаборатории потребовалось привлечь знания и опыт, накопленные мной более чем за 40 лет научной деятельности. Качество арматуры, высокая производительность и экологичность производства - основные направления разработки технологии лабораторией.
Подробнее о нашей лаборатории можно узнать на странице - Наша лаборатория
Именно наличие собственной научной лаборатории помноженное на многолетний опыт исследований гарантирует нашим партнерам, что они получают качественную, сертифицированную технологию отвечающую самым строгим требованиям технических регламентов.
Позвоните нам прямо сейчас и мы расскажем о том, как производить высококачественную стеклопластиковую сетку.
Equipment dimensions: 14 × 1.5 × 2 m
Installation-room dimensions: 18–20 m long, with a minimum ceiling height of 2.5 m.
Two operating modes: warm-up: 20 kW/h (40 min);
production mode: 12 kW/h
Our energy optimization can save up to 20,000 rubles per line per shift, in addition to the profit.
0.5 to 4 m² per minute.
Monthly mesh output:
LS-1: up to 70,000 linear m;
LS-2: 140,000 linear m.
One or two operators are sufficient to run the line
Our specialists train the operators.
The line is supplied with complete technical documentation.
3-year equipment warranty.
Warranty and post-warranty service.
Output of 3,000,000 linear m of finished product. The equipment is reliable, with a proven service life of 10 years without major repairs.
LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.
Mesh width is adjusted according to the technology and the accompanying instructions
50 to 200 mm in any combination
The mesh opening size can be varied within these limits by changing the line settings.
SPS-1-4/SPS-2-4: up to 4 mm
SPS-1-8/SPS-2-8: up to 8 mm
Our equipment can produce mesh with rod diameters from 1 to 8 mm, depending on the equipment model.
1. Carpet weave.
2. Twisted weave.
The twisted mesh weave provides additional strength; this configuration costs 300,000 rubles more.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Composite materials have long been recognized in developed countries and are used highly effectively by builders.
The construction market is limitless. High-quality GFRP rebar is in great demand and can successfully replace A-III grade steel rebar in most cases.
Fiberglass and basalt-fiber composite materials are indispensable for constructing and repairing foundations of all types, buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. The use of polymer-fiberglass rebar and GFRP profiles is especially justified and necessary for structures operated in areas with high humidity and chemically aggressive environments.
We supply mesh production machines to St. Petersburg, Novosibirsk, Moscow and the Moscow Region, Ivanovo, Yekaterinburg, and all other cities in Russia and the CIS countries. Just call us at 8 (800) 550-39-50.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon. - Fri.: 9:00 - 18:00
