8 (800) 550-39-50

Machine for producing stainless-steel GFRP mesh in Moscow

Offer features

We manufacture machines in four configurations that differ in line width and maximum rod diameter:

  • СПС-1-4 — line width 1 meter, rod diameter up to 4 mm.
  • СПС-2-4 — line width 2 meters, rod diameter up to 4 mm.
  • СПС-1-8 — line width 1 meter, rod diameter up to 8 mm.
  • СПС-2-8 — line width 2 meters, rod diameter up to 8 mm.

A 1-meter line can produce mesh of any width from 0.5 to 1 meter; a 2-meter line can produce mesh from 0.5 to 2 meters.

By changing the line settings, the mesh opening size can be varied from 50 to 200 millimeters in any combination.

Additional equipment design differences depend on the method used to interlace the rods in the mesh:

  • carpet weaving (transverse rods alternately wrap around the longitudinal rods);
  • twisted weaving (transverse rods pass through the longitudinal rods).

The second mesh weaving method provides additional strength; this modification costs an extra 300,000 rubles.

TURNKEY BUSINESS

FROM 1 950 000 RUBLES

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Find out the total equipment cost now!

Components of the composite GFRP mesh production line

Lines СПС-1/СПС-2

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

СПС-1 line specification

СПС-2 line specification

Our GFRP mesh production equipment

Equipment for producing composite mesh

Machine for producing composite mesh

Threads used to produce composite mesh

Composite mesh production on our equipment

Types of composite mesh produced on our equipment

Composite mesh in various diameters

Composite mesh wound into rolls

Composite mesh production on our equipment

Our plant foundation built on composite mesh

GFRP mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite mesh in accordance with GOST and TU,
  • certification of your products, laboratory testing, and issuance of a certificate confirming compliance of your product with GOST standards.

Producing high-quality mesh that meets all GOST requirements depends on using proven and certified technology developed by professionals. Our company has its own laboratory specializing in research into composite-material development.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor of the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Pavel Vyacheslavovich explains:

Since 1973, my research interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company «Ivanovo Mechanical Plant». Manufacturing construction materials is a major responsibility: people health and even lives are at stake, so technology must never be approached carelessly.
The laboratory relies on the knowledge and experience I have accumulated during more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the main priorities in the technology developed by the laboratory.

Learn more about our laboratory on the page: Our laboratory

Our own research laboratory, combined with many years of research experience, guarantees that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP mesh.

Dimensions

Equipment dimensions: 14 × 1.5 × 2 m

Installation-room dimensions: 18–20 m long, with a minimum ceiling height of 2.5 m.

Power consumption

Two operating modes: warm-up: 20 kW/h (40 min);
production mode: 12 kW/h

Our energy optimization can save up to 20,000 rubles per line per shift, in addition to the profit.

Operating speed

0.5 to 4 m² per minute.

Monthly mesh output:
LS-1: up to 70,000 linear m;
LS-2: 140,000 linear m.

Personnel

One or two operators are sufficient to run the line

Our specialists train the operators.
The line is supplied with complete technical documentation.

Reliability

3-year equipment warranty.
Warranty and post-warranty service.

Output of 3,000,000 linear m of finished product. The equipment is reliable, with a proven service life of 10 years without major repairs.

Mesh width

LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.

Mesh width is adjusted according to the technology and the accompanying instructions

Mesh opening size

50 to 200 mm in any combination

The mesh opening size can be varied within these limits by changing the line settings.

Rod diameter

SPS-1-4/SPS-2-4: up to 4 mm
SPS-1-8/SPS-2-8: up to 8 mm

Our equipment can produce mesh with rod diameters from 1 to 8 mm, depending on the equipment model.

Weave pattern

1. Carpet weave.
2. Twisted weave.

The twisted mesh weave provides additional strength; this configuration costs 300,000 rubles more.

Our equipment can be purchased through an installment plan or leasing

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a production line:

Step 2. Select the rod diameter:

Step 3. Configuration for expanding the product range

  • Modification for twisted weaving (+300 thousand rubles)

Step 4. Additional services

  • Certificate of conformity
(including additional options)
The production time for the line is 30 days from receipt of prepayment.
The price includes: equipment, installation supervision, commissioning, and training.

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

The composite GFRP rebar market

Composite materials have long been recognized in developed countries and are used successfully by builders.

The construction market is vast. High-quality GFRP rebar is in high demand and can successfully replace A-3 class steel rebar in most applications.

GFRP and BFRP composite materials are indispensable for constructing and repairing all types of foundations, walls of buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. Polymer GFRP rebar and GFRP profiles are especially suitable and necessary for structures operating in areas with high humidity and chemically aggressive environments.

You can purchase an GFRP mesh production machine from Ivanovo Mechanical Plant anywhere in Russia, including: Moscow and the Moscow Region, Saint Petersburg, Ivanovo, Novosibirsk and other locations. Simply call us at 8 (800) 550-39-50.

Have questions? Call us.

Phone: 8 (800) 550-39-50

Mon–Fri: 9:00–18:00

A turnkey business in one month? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download a ready-made business plan

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