High-quality thermal and acoustic insulation is relevant both when modernizing existing facilities and when constructing new buildings. The focus on insulation is driven by the desire to reduce the cost of maintaining an optimal indoor climate. This includes preserving heat or coolness and ensuring acoustic comfort. EPS foam is one of the most popular materials for insulating industrial, commercial and residential buildings. This versatile insulating material is highly effective, reliable and durable, while being remarkably easy to process and install. We offer a complete production and cutting line on favorable terms.
The offered EPS foam cutting machines are a good way to complement a production line and earn higher profits with minimal investment. We sell not only equipment but also provide complete support, which is essential for the success of any new venture. By ordering machines from us, you can become a successful entrepreneur even without experience or specialized education. You only need to follow simple instructions and recommendations.
EPS foam production and cutting machines are designed in accordance with current regulations and safety requirements. Their design incorporates many unique solutions that improve output and reliability while simplifying maintenance, operation and repair. The offered equipment can quickly produce the following materials:
You can learn the exact capabilities of a particular machine or line from a manager during a free consultation. Simply submit a callback request.
EPS foam production and cutting machines are an optimal solution for both beginning entrepreneurs and investors. With proper preparation and line configuration, stable passive income is easy to achieve. The equipment does not require a large staff or extensive production space. If desired, our machines can be used together with other lines. This combination can increase profits by covering in-demand areas of the building materials market.
profitability up to 50%
payback period from 3 months
staff 3 people
Call us today 8 (800) 550-39-50 and we will explain how to produce high-quality EPS foam (polystyrene).
Total line power: 380 V / 50 Hz, 10 kW (excluding mold heating power)
Our energy optimization can save you up to 20,000 RUB per line per shift, in addition to your profit.
Output: 80 m3 of EPS foam with a density of 11 to 35 kg/m3 per shift
Monthly output:
one shift: 2,400 m3 of EPS foam,
two shifts: 4,800 m3 of EPS foam
Three operators are sufficient to run the line
Our specialists provide operator training.
Complete technical documentation is supplied with the line.
The equipment warranty is 3 years.
Warranty and post-warranty service are available.
The equipment is reliable, with a proven service life of 10 years without major overhaul.
Main EPS foam grades manufactured:
PSB-S 25, PSB-S 25-FK, PSB-S 35, PSB-S 50.
Additional products include EPS foam granules and Politerm.
Thickness can be any value up to 200 mm.
Standard EPS foam thicknesses are 50 mm, 100 mm, 150 mm and 200 mm.
Blocks can also be manufactured in any shape and size.
Density of manufactured EPS foam blocks: 11 to 35 kg/m³
EPS foam density is indicated by the EPS foam grade.
Cost of 1 m3 (25 packages): ≈ 27 RUB.
Cost is calculated using a raw-material price of 56 RUB per 25 kg.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
EPS foam output from polystyrene granules: 1:1, zero-waste production;
Working hours per month: 168 hours
Average PSB-S-25 output: 10 m3 per hour
Total monthly output: 168 × 10 = 1,680 m3
Average price of PSB-S-25 foam per m3: 2,300 RUB
Monthly revenue: 1,680 × 2,300 = 3,864,000 RUB
To calculate net profit, fixed and variable costs must be deducted from revenue, including wages, taxes and social contributions, utilities, and other expenses. We will calculate the monthly costs to determine the total amount.
Raw material consumption for PSB-S-25 foam: 16 kg/m3
Raw material cost: 115 RUB/kg
Producing 1,680 m3 of foam requires 1,680 × 16 × 115 = 3,091,200 RUB
Fixed costs (rent, wages for 3 employees, overhead, and transport) ≈ 115,000 RUB
Electricity cost for this production volume ≈ 56,000 RUB.
Total monthly costs: 3,091,200 + 115,000 + 56,000 ≈ 3,262,200 RUB
Net profit calculation: revenue (3,864,000 RUB) − costs (3,262,200 RUB) = 601,800 RUB.
Mini-plant with technical specifications that provide this output costs 2 950 000 RUB. With stable monthly profit supported by an established finished-product sales system, the payback period may begin in the first four months of operation. These are preliminary calculations; establishing sales and stable production takes time. Our plant is ready to help you with all these matters so that you can achieve maximum profit from the first months of operation.
You can find more detailed information about profit and costs for each foam grade in our EPS foam production business plan. You can download it now free of charge.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
EPS foam production and cutting equipment is a promising business opportunity because both property owners and developers show strong interest in insulation materials. Efficient, lightweight panels are used for thermal insulation of buildings for various purposes and for protective coatings on individual elements, including structures installed in the ground.
The broad popularity of EPS foam is based on the following advantages:
To learn more about EPS foam cutting machines, request a call. A manager will answer your questions and provide statistics and detailed information about the equipment we offer.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon–Fri: 9:00 a.m.–6:00 p.m.
