NPO «Zvezda» offers turnkey production lines in Saint Petersburg turnkey production lines. Our innovative in-house equipment can be used to establish facilities of different scales. We offer a wide range of modern tools that can create a high-profit business from scratch or improve the profitability of an existing facility. Thanks to our comprehensive approach and full support, you do not need experience or specialized knowledge to succeed. Simply follow the instructions and recommendations with enthusiasm.
Our company offers several ready-made production lines for in-demand building materials. For greater efficiency and profitability, it is better to combine several areas.
The price of turnkey SPA-1 and SPA-2 production lines in the standard configuration, including production technology, a complete equipment set, commissioning, training and certification, starts at 990 000 RUB.
A highly profitable business in a promising and growing market niche, including a complete set of reliable equipment, an automated line for producing BFRP and GFRP rebar, a machine, and advanced production technology.
profitability from 90%
payback period from 1 month
staff 1–2 people
To produce high-quality rebar that meets all GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in research into the development of composite materials.
The scientific laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Pavel Vyacheslavovich explains:
Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company Ivanovo Mechanical Plant. The production of building materials is a huge responsibility: people's health and even lives are at stake, so technology must be approached with due care.
The laboratory's work draws on the knowledge and experience I accumulated during more than 40 years of scientific activity. Rebar quality, high productivity, and environmentally responsible production are the laboratory's main focuses in developing the technology.
Learn more about our laboratory on the page: Our laboratory
The combination of our own scientific laboratory and many years of research experience guarantees our partners a high-quality, certified technology that meets the strictest technical regulations.
Call us now and we will tell you how to produce high-quality composite rebar.
profitability from 90%
payback period from 1 month
staff 1-2 people
The production of high-quality composite GFRP profiles that meet all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.
The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Here is how Pavel Vyacheslavovich describes it:
Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.
Learn more about our laboratory on the Our laboratory page
Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.
Call us now and we will explain how to produce the highest-quality composite GFRP profiles.
We manufacture machines in four configurations that differ in line width and maximum bar diameter:
A one-meter line can produce mesh of any width from 0.5 to 1 meter; a two-meter line can produce mesh from 0.5 to 2 meters wide.
By changing the line settings, the mesh opening can be varied from 50 to 200 mm in any combination.
Additional equipment design differences depend on how the bars are interlaced in the mesh:
The second mesh-weaving option provides additional strength; this modification costs 300,000 rubles more.
profitability from 90 %
payback period from 1 month
staff 1-2 people
To produce high-quality mesh that meets all GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in research into the development of composite materials.
The scientific laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Pavel Vyacheslavovich explains:
Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company Ivanovo Mechanical Plant. The production of building materials is a huge responsibility: people's health and even lives are at stake, so technology must be approached with due care.
The laboratory's work draws on the knowledge and experience I accumulated during more than 40 years of scientific activity. Rebar quality, high productivity, and environmentally responsible production are the laboratory's main focuses in developing the technology.
Learn more about our laboratory on the page: Our laboratory
The combination of our own scientific laboratory and many years of research experience guarantees our partners a high-quality, certified technology that meets the strictest technical regulations.
Call us now and we will tell you how to produce high-quality GFRP mesh.
Standard size of the finished plastic grating: 1200 x 3600 x 38 mm, with a mesh opening of 30 x 30 mm. Profiled GRP grating - are lightweight, durable, very strong, and cost-effective modern building materials. The technology makes it possible to produce GFRP grating with smooth or concave surfaces, sanded ribs, and smooth or rough (sanded) closed surfaces to improve slip resistance.
profitability from 90 %
payback period from 2 months
staff 2 people
Manufacturing FRP grating is not a complex process, but the technology must be followed to achieve a high-quality result. We provide the technology for producing composite grating and detailed operator training free of charge. This enables you to produce a high-quality product ready for sale from the first days of operation.
Glass fiber is the basis for producing FRP grating and serves as its primary reinforcing material. The second component is the polymer matrix. This may be phenolic, one of two polyester resins, or vinyl ester resin.
At the first stage, glass fiber is placed in the mold on the molding table; it provides the product with strength and reliability. At the second stage, the polymer is poured into the mold. The polymer can be colored in any color by adding pigments. An optional production stage is the application of quartz sand to the mold surface to give the FRP grating an anti-slip finish.
Call us now and we will explain how to produce high-quality FRP grating.
Complete equipment package for EPS foam production, cutting, and recycling, priced from
profitability up to 50%
payback period from 3 months
staff 3 people
Call us now at 8 (800) 550-39-50 and we will explain how to manufacture high-quality EPS foam (polystyrene).
A complete equipment package for fiber production, cutting and shredding glass fiber or other textile waste, priced from
The machine has a feed unit with two rubber rollers pressed against each other to feed raw material to the cutting blades. The guillotine-type blades are driven by a 3 kW electric motor. Power is transmitted through gears, ensuring reliable and durable operation. The machines can also process glass fiber and waste from textile and other production processes.
Profitability: up to 85%
Payback period: from 2 months
Personnel: 1 person
Length, width, height — 1300 × 900 × 1300 mm.
A 3 × 3 m room is sufficient for the fiber production machine.
Supply voltage: 380 V.
Power consumption: 4 kW/h
The machine is highly energy-efficient.
diameter 1 cm — 70–100 kg/h
diameter 3–5 cm — 140–200 kg/h
diameter 5–7 cm — 350–400 kg/h
diameter 7–10 cm — 400–600 kg/h
Monthly fiber output per shift: up to 125 tonnes
Adjustable cutting length: 1–100 mm.
Effective cutting length: 220 mm.
Cutting thickness: 5–40 mm.
See the technical documentation for more information about adjusting the length.
One operator is sufficient to run the line.
Our specialists train the operators.
The machine is supplied with complete technical documentation.
Equipment warranty: 3 years.
Warranty and post-warranty service.
Output of 3,000,000 linear meters of finished product. The equipment is reliable; its proven service life without major overhaul is 10 years.
is an innovative company specializing in the design and manufacture of equipment for producing next-generation building materials.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Production lines in Saint Petersburg from NPO «Zvezda» are a good way to obtain a highly profitable business in the shortest possible time with minimal risk. This is achieved through a carefully designed set of revolutionary solutions aimed at a fast start and high efficiency from the outset. The standard procedure includes several stages that may be adjusted slightly:
See the advantages of modern production lines for yourself by requesting a call. An experienced consultant will provide the necessary information and discuss calculations, market analysis, and consumer demand in your region.
