8 (800) 550-39-50

Supplier of construction equipment and materials in Ivanovo

We offer the equipment and building materials manufactured with it for purchase from our plant. We focus on the promising composite-materials sector, which is displacing metal alternatives because of its many advantages.

1. GFRP composite rebar production equipment

Rebar can be manufactured from fiberglass or basalt, which offers higher resistance to elevated temperatures. The bar diameter can be adjusted. Finished products are supplied in coils or cut into bars of a specified length.

This is a high-margin business in a promising, in-demand and growing market niche. We offer a complete set of reliable equipment, an automated line for manufacturing composite basalt and GFRP rebar, a machine and advanced production technology.

TURNKEY BUSINESS

FROM 990 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

Download the business plan

Components of the composite GFRP rebar production line

SPA-1/SPA-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Automatic thread twisting unit
  4. Tunnel oven
  5. Water cooling bath
  6. Pulling unit
  7. Automatic cutting unit
  8. Automatic coiler

View specifications

Our GFRP rebar production equipment

GFRP rebar production equipment

GFRP rebar production machine

GFRP rebar production line

Control panel for GFRP rebar production

Types of GFRP rebar produced with our equipment

GFRP rebar in various diameters

Coiled GFRP rebar

GFRP rebar in straight lengths

Coiled GFRP rebar

GFRP rebar production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing rebar in accordance with GOST and technical specifications,
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST.

The production of high-quality rebar that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Here is how Pavel Vyacheslavovich describes it:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.

Learn more about our laboratory on the Our laboratory page

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

2. GFRP Profile Production Equipment

Dies in various shapes expand the range of products that can be manufactured. The color and length of the profiles can also be adjusted.

TURNKEY BUSINESS

FROM 4 150 000 RUBLES

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Equipment configuration for composite GFRP profile production

SPP-1 pultrusion line

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View specifications

Our GFRP profile production equipment

Equipment for producing GFRP profiles

Machine for producing GFRP profiles

Assembly of equipment for producing plastic profiles

Composite profile production on our equipment

Types of composite profiles produced on our equipment

Examples of profiles produced on our equipment

Types of profiles produced on our equipment

GFRP profiles produced on our equipment

Experimental use of GFRP profiles

GFRP profile production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite GFRP profiles in accordance with GOST and TU,
  • certification of your products, laboratory testing, and issuance of a certificate confirming your product's compliance with GOST.

To produce high-quality composite GFRP profiles that meet all GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in research into the development of composite materials.

The scientific laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Pavel Vyacheslavovich explains:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and production company Ivanovo Mechanical Plant. The production of building materials is a huge responsibility: people's health and even lives are at stake, so technology must be approached with due care.
The laboratory's work draws on the knowledge and experience I accumulated during more than 40 years of scientific activity. Rebar quality, high productivity, and environmentally responsible production are the laboratory's main focuses in developing the technology.

Learn more about our laboratory on the page: Our laboratory

The combination of our own scientific laboratory and many years of research experience guarantees our partners a high-quality, certified technology that meets the strictest technical regulations.

Call us now and we will tell you how to produce the highest-quality composite GFRP profiles.

3. GFRP reinforcing mesh production equipment

The line has modest facility requirements. It should be installed in a ventilated room of suitable size (minimum width: 18–20 m; minimum height: 2.5 m). The temperature must not fall below +5°C.

Mesh opening size, width and bar diameter are adjustable.

Key features of the offer

We manufacture the machines in four configurations, differing in line width and maximum bar diameter:

  • СПС-1-4 - line width: 1 meter; bar diameter up to 4 mm.
  • СПС-2-4 - line width: 2 meters; bar diameter up to 4 mm.
  • СПС-1-8 - line width: 1 meter; bar diameter up to 8 mm.
  • СПС-2-8 - line width: 2 meters; bar diameter up to 8 mm.

A one-meter line can produce mesh from 0.5 to 1 meter wide, while a two-meter line can produce mesh from 0.5 to 2 meters wide.

By changing the line settings, the mesh size can be adjusted from 50 to 200 millimeters in any combination.

The equipment design also differs depending on the way the bars are interwoven in the mesh:

  • carpet weaving (the transverse bars alternately pass around the longitudinal bars).
  • twisted weaving (the transverse bars pass through the longitudinal bars).

The second mesh-weaving option provides additional strength; this modification costs an additional RUB 300,000.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Equipment configuration for GFRP reinforcing mesh production

SPS-1/SPS-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

SPS-1 line specification

SPS-2 line specification

Our equipment for GFRP reinforcing mesh production

Equipment for GFRP mesh production

Machine for GFRP mesh production

Fibers used to produce GFRP mesh

GFRP mesh production on our equipment

Types of GFRP mesh produced on our equipment

GFRP mesh in various diameters

GFRP mesh wound into rolls

GFRP mesh production on our equipment

Foundation of our plant made with GFRP mesh

GFRP reinforcing mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite mesh in accordance with GOST and technical specifications,
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST requirements.

Producing high-quality mesh that meets all GOST requirements depends on using proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research and development.

The company’s research laboratory is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ИГХТУ).

Pavel Vyacheslavovich describes his work as follows:

Since 1973, my research interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the Ivanovo Mechanical Plant research-and-production enterprise. Manufacturing construction materials is a huge responsibility: people’s health and even lives are at stake, so the technology must be approached with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology-development priorities.

Learn more about our laboratory on the Our laboratory

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP mesh.

4. Equipment for producing composite GFRP grating

GFRP grating is a highly durable grid that resists moisture, chemical exposure, and extremely low or high temperatures. It is used by car washes, water centers, water parks, industrial facilities, and stair manufacturers.

The standard size of the finished plastic grating is 1200 x 3600 x 38 mm, with a 30 x 30 mm mesh spacing. Profiled GRP grating is a lightweight, durable, highly strong, and cost-effective modern building material. The technology produces GFRP grating with smooth or concave surfaces, sand-coated ribs, and smooth or textured closed surfaces with a grit finish for improved slip resistance.

TURNKEY BUSINESS

FROM 2 800 000 RUB

profitability from 90%

payback period from 2 months

staff 2 people

download the business plan

Molding table for producing composite FRP grating

Line configuration

  1. Creel
  2. Molding table
  3. Heat-transfer fluid heating boiler
  4. Hydraulic system
  5. Control cabinet
  6. Folding rack
  7. Electronic control system
  8. Hydraulic system

View the specification

Our equipment for producing profiled FRP/GRP grating

Table for FRP/GRP grating production

Molding table for FRP/GRP grating production

Equipment component for FRP/GRP grating production

Equipment module for FRP/GRP grating production

Types of FRP grating produced on our equipment

Examples of FRP/GRP grating

FRP grating manufactured by us

Applications of FRP/GRP grating

Applications of FRP/GRP grating

FRP grating production technology

Manufacturing FRP grating is not a complex process, but the technology must be followed to achieve a high-quality result. We provide the technology for producing composite grating and detailed operator training free of charge. This enables you to produce a high-quality product ready for sale from the first days of operation.

Production technology fundamentals

The primary material used to manufacture FRP grating is fiberglass, which serves as the main reinforcing material. The second component is plastic. This may be phenolic resin, one of two types of polyester resin, or vinyl ester resin.

At the first stage, fiberglass is placed into the prepared mold on the molding table to give the product strength and reliability. At the second stage, polymer is poured into the mold. Dyes can be used to give the polymer any color. An additional production step may be the application of quartz sand to the mold surface to give the FRP grating a slip-resistant finish.

Main stages of composite grating production

  • Layer-by-layer placement of roving
  • Filling with compound and filler
  • Heating with a thermal jacket to 80 °C
  • Cooling
  • Removal of the finished product

Call us now and we will explain how to produce high-quality FRP grating.

5. EPS Foam Production Equipment

Complete equipment for EPS foam production, cutting, and recycling.

The main EPS foam customers are concentrated in several sectors, primarily:

  • construction, where EPS foam is used for formwork in monolithic concrete structures and for facade insulation;
  • energy, which uses EPS foam materials for pipe insulation;
  • manufacturing of various goods, where it is used for packaging, filler and other applications.

There are also customers with lower demand volumes who can still generate good profits for an EPS foam manufacturer.

The equipment configuration is selected individually for each customer.

Offer highlights

  • All machines are automated, so the production process is straightforward. The line can be operated by a team of only three people.
  • EPS foam production can be both a core business and a profitable investment generating passive income. All you need to do is sign a turnkey-business agreement with us; we will handle every aspect, from equipment installation to product sales.

TURNKEY BUSINESS

FROM 2 950 000 RUB

profitability up to 50%

payback period from 3 months

staff 3 people

download the business plan

EPS Foam (Expanded Polystyrene) Production Line Configuration

EPS Foam Production Line

  1. RM-04 steam system
  2. PV-Ts-1.0 pre-expander
  3. Secondary expansion unit
  4. Receiving hopper
  5. Block mold
  6. Steam accumulator
  7. Scrap crusher with automatic packer
  8. EPS foam cutting table

View the specification

Our EPS Foam (Expanded Polystyrene) Production Equipment

Pre-expander for EPS Foam (Expanded Polystyrene) Production

Steam generator for EPS foam production

Pre-expander for EPS foam production

EPS Foam Production Line

EPS Foam Products Made with Our Equipment

PSB-S 25 EPS foam in various thicknesses

PSB-S 25-FK EPS foam in various thicknesses

PSB-S 35 EPS foam in various thicknesses

PSB-S 50 EPS foam in various thicknesses

EPS foam granules

Politerm

EPS Foam Production Technology

The production technology supplied with the equipment includes:

  • EPS foam manufacturing technologies according to GOST standards and technical specifications (TU),
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST requirements.

EPS Foam Production Process

  1. Pre-expansion. During pre-expansion, the granules are treated with steam at a temperature reaching 95°C, which must not be exceeded. Heating makes the granules expand and significantly reduces their density. If the initial density is 140 kg/m³, it falls to 60 m³ after the first seconds of treatment and to 18–35 kg/m³ after five minutes. EPS foam production equipment layout.
  2. Secondary expansion. If the process requires a density above 18 kg/m³, pre-expansion is sufficient. For a lower density, secondary or tertiary expansion is used. With each subsequent stage, density decreases and the thermal-insulation and other properties of the EPS foam deteriorate.
  3. Drying. After each expansion stage, the granules are wet and must be dried. Drying is performed by supplying air heated to 45°C. Fans circulate the air freely inside the hopper, drying the granules evenly. Expanded-polystyrene production.
  4. Curing and aging. This stage stabilizes the pressure inside the beads, saturates them with oxygen, and completes the drying process.
  5. Product molding. The dried raw material is fed into a molding unit and heated with steam, which bonds the polystyrene beads together. The mass remains in the mold for up to 180 seconds under steam pressure of up to 1.5 kg/cm². The formed block is then cooled for 40 minutes and placed in the aging area for 24 hours;
  6. EPS Foam Cutting. Finished EPS foam blocks are sent to a fully automated cutting unit, ensuring high cutting accuracy;
  7. EPS Foam Packaging. This is the final stage; the product is then sent to the finished-goods warehouse and shipped to the customer in the required quantity;

Call us today 8 (800) 550-39-50 and we will explain how to produce high-quality EPS foam (polystyrene).

6. Fiber production equipment

Complete equipment package for fiber production, cutting and shredding glass fiber or any textile waste.

Glass-fiber or textile fiber is a durable, high-quality reinforcement for concrete. It gives products exceptional strength and crack resistance. It was selected because it is not sensitive to environmental conditions or humidity levels.

Technical specifications of the fiber production machine

  • Cutting length / adjustable: 1-100 mm
  • Dimensions: 1300 × 900 × 1300 mm
  • Effective cutting length: 220 mm
  • Cutting thickness: 5- 40 mm
  • Control unit
  • Power: 4kW
  • Staff 1 operator

Glass-fiber diameter / hourly output:

  • 1cm / 70-100kg
  • 3-5cm / 140-200kg
  • 5-7cm / 350-400kg
  • 7-10cm / 400-600kg

FIBER PRODUCTION MACHINE

from 550 000 RUB

Profitability: up to 85%

Payback period: from 2 months

Staff: 1 operator

Submit an inquiry

Length, width, height - 1300 × 900 × 1300 mm.

A 3 × 3 m room is sufficient to install the fiber production machine.

Supply voltage: 380 V
Power consumption: 4 kWh

The machine is highly energy-efficient.

diameter 1cm - 70-100kg/h
diameter 3-5cm - 140-200kg/h
diameter 5-7cm - 350-400kg/h
diameter 7-10cm - 400-600kg/h

Monthly fiber output on one shift: up to 125 tonnes

Adjustable cutting length: 1-100 mm.
Effective cutting length: 220 mm.
Cutting thickness: 5- 40 mm.

See the technical documentation for more information about length adjustment.

One operator is sufficient to operate the line.

Our specialists provide operator training.
The machine is supplied with complete technical documentation.

Equipment warranty: 3 years.
Warranty and post-warranty service.

The equipment has produced 3,000,000 linear metres of finished product. It is reliable, with a proven service life of 10 years without major overhaul.

Want to buy a fiber production machine? Just send us an inquiry

Benefits of working with us

All equipment described above is made to order for each customer. You can choose the configuration based on the project cost and product range.

We deliver and install the machines ourselves and train the customer staff. These services are already included in the price stated in the commercial offer.

In addition, each customer can sign agreements with us for raw-material supply and for the purchase of products by our company. This turnkey business requires minimal involvement from its owner.

To discuss the details and receive a commercial offer, please contact our manager.