8 (800) 550-39-50

Equipment for the production of composite fiberglass mesh

Our company can manufacture production lines for production composite mesh made of fiberglass or basalt. We offer a choice of equipment configurations equipment, tailored to your goals and budget.

Composite fiberglass and basalt mesh occupy a distinct and steadily growing niche in construction. This relatively new material is used in projects for houses, industrial facilities, roads, bridges, tunnels and other structures. Its growing use is driven by resistance to corrosion, chemicals, moisture and temperature changes, as well as its low weight, ease of handling and low thermal conductivity.

Our equipment can produce composite basalt and fiberglass mesh in widths of 1 or 2 m, depending on the line configuration. The mesh size can be adjusted.

Only 1–2 operators are required to run the line, which helps keep staffing costs to a minimum.

Key features of our offer

We manufacture four equipment configurations, differing in line width and maximum bar diameter:

  • SPS-1-4 – line width 1 metre, bar diameter up to 4 mm.
  • SPS-2-4 – line width 2 metres, bar diameter up to 4 mm.
  • SPS-1-8 – line width 1 metre, bar diameter up to 8 mm.
  • SPS-2-8 – line width 2 metres, bar diameter up to 8 mm.

The 1-metre line can produce mesh from 0.5 to 1 m wide; the 2-metre line can produce mesh from 0.5 to 2 m wide.

By adjusting the line settings, the mesh size can be varied from 50 to 200 mm in any combination.

Additional design options equipment depend on the way the bars are interwoven in the mesh:

  • interlaced weave (transverse bars alternately pass around the longitudinal bars).
  • twisted weave (transverse bars pass through the longitudinal bars).

The second mesh-weaving option provides increased strength; this modification costs an additional RUB 330,000.

TURNKEY BUSINESS

FROM 1 950 000 RUB

profitability from 90%

payback period from 1 month

staff 1–2 people

download the business plan

Find out the total equipment cost now!

Components of the composite fiberglass mesh production line

SPS-1/SPS-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Die frame
  4. Pulling unit
  5. Cutting mechanism
  6. Stacking rack
  7. Electronic control system
  8. Hydraulic system

SPS-1 line specification

SPS-2 line specification

Our fiberglass mesh production equipment

Composite mesh production equipment

Composite mesh production machine

Fibers used to produce composite mesh

Composite mesh produced on our equipment

Types of composite mesh produced on our equipment

Composite mesh with different diameters

Composite mesh wound into rolls

Composite mesh produced on our equipment

The foundation of our plant reinforced with composite mesh

Videos of composite mesh production equipment

SPS-2-8 composite fiberglass mesh production line

SPS-2-8 fiberglass mesh production equipment

Installation and commissioning of composite fiberglass mesh production equipment in Russia and the CIS

Composite fiberglass mesh production, Ulyanovsk

Composite fiberglass mesh production, Ulyanovsk

Composite fiberglass mesh production, Tashkent

Composite fiberglass mesh production, Tashkent

Fiberglass mesh production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing composite mesh according to GOST and technical specifications,
  • product certification, laboratory testing and issuance of a certificate confirming compliance with GOST.

To produce high-quality mesh that meets GOST requirements, it is essential to use a proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-material research and development.

Our research laboratory is headed by Pavel Nikolaev.

- Doctor of Chemical Sciences and professor in the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology.

Pavel Nikolaev describes the work as follows:

Since 1973, my research interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the Ivanovo Mechanical Plant research and production company. The production of building materials is a major responsibility: people’s health and even lives are at stake, so technology must never be treated carelessly.
The laboratory draws on the knowledge and experience accumulated over more than 40 years of scientific work. Rebar quality, high productivity and environmentally responsible production are the laboratory’s main areas of technology development.

More information about our laboratory is available on the Our laboratory

Our own research laboratory, combined with many years of research experience, assures our partners that they receive a high-quality, certified technology meeting the strictest technical regulations.

Call us now and we will explain how to produce high-quality fiberglass mesh.

Dimensions

Equipment dimensions: 14 × 1.5 × 2 metres

Installation-room dimensions: length 18–20 metres; minimum ceiling height: 2.5 metres.

Power consumption

Two modes: warm-up – 20 kW (40 min); operating mode – 12 kW

Our energy-saving settings can save up to RUB 20,000 per line per shift, in addition to your profit.

Operating speed

0.5 to 4 m² per minute.

Monthly mesh output:
LS-1 – up to 70,000 linear metres;
LS-2 – 140,000 linear metres.

Staff

1–2 operators are sufficient to run the line

Our specialists train the operators.
The line is supplied with complete technical documentation.

Reliability

The equipment warranty is 3 years.
Warranty and post-warranty service.

Output of 3,000,000 linear metres of finished product. The equipment is reliable, with a proven service life of 10 years without major overhaul.

Mesh width

LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.

Mesh width is adjusted according to the technology and the supplied instructions

Mesh size

from 50 to 200 mm in any combination

The mesh size can be varied within these limits by adjusting the line settings.

Bar diameter

SPS-1-4/SPS-2-4 – up to 4 mm
SPS-1-8/SPS-2-8 – up to 8 mm

Our equipment can produce mesh with bar diameters from 1 to 8 mm, depending on the equipment configuration.

Weaving method

1. Carpet weave.
2. Twisted weave.

Twisted mesh weaving provides increased strength; this modification costs an additional RUB 300,000.

Our equipment is available through INSTALLMENT PLANS and LEASING

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select the line:

Step 2. Select the bar diameter:

Step 3. Configuration for expanding the product range

  • Twisted-weave modification (+RUB 330,000)

Step 4. Additional services

  • Certificate of conformity
(including additional options)
The line production time is 30 days from receipt of the advance payment.
The price includes equipment, supervised installation, commissioning and training.

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

The composite fiberglass rebar market

Composite materials have long been recognised in developed countries and are used successfully by construction professionals.

The construction market is vast. High-quality construction fiberglass rebar is in high demand and can successfully replace A-III steel rebar in many applications.

Fiberglass and basalt-fiber composite materials are indispensable for constructing and repairing foundations, walls of buildings of any height, roads, piles and bridges. They are stronger, lighter, less expensive and more durable than steel. The use of polymer fiberglass rebar and fiberglass profiles is especially justified and necessary for structures operating in high-moisture areas and chemically aggressive environments.

We supply mesh production machines to cities throughout Russia and the CIS. Simply call us at 8 (800) 550-39-50.

Do you have any questions? Call us.

Phone: 8 (800) 550-39-50

Mon. – Fri.: 9:00 - 18:00

A turnkey business in just one month? It is possible!

Call us or download the ready-made business plan
Send an inquiry Download the ready-made business plan

Get detailed information about the fiberglass mesh production line

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