8 (800) 550-39-50

Composite GFRP rebar production machine

The market for composite rebar is already quite broad and continues to expand over time.

These products are used by companies operating in the following fields:

  • construction — rebar is used for masonry reinforcement, monolithic concrete structures, roads, bridges, tunnels and more;
  • energy, because composite materials such as glass fiber and basalt do not conduct electricity;
  • mining, where ribbed bars are used for ground reinforcement, which is necessary for road construction;
  • agriculture, where rebar is used as supports for plants, bushes and young seedlings;
  • manufacturing tourist products, such as tent pegs and poles.

This means that the number of potential customers who purchase composite rebar is enormous.

We offer a ready-to-operate, highly profitable business in a promising, in-demand and developing economic niche: a complete set of reliable equipment, an automated line for producing composite basalt and GFRP rebar, a machine and advanced production technology.

We guarantee:

  • equipment maintenance and training in production methods;
  • a supply of high-quality, low-cost raw materials;
  • sales of finished composite rebar. See the partner agreement.

The production technology supplied with the equipment includes:

  • compound preparation technologies;
  • technologies for manufacturing rebar according to GOST standards and technical specifications;
  • certification of your products, laboratory testing and transfer of a certificate of conformity with GOST standards.

Our Advantages

When you work with us, you receive a ready-to-operate business. See for yourself:

  • We manufacture the equipment according to the configuration agreed with the customer. This makes it possible to influence the final contract price.
  • We deliver production lines using our own transport. The access area for the vehicle and unloading must be cleared in advance.
  • We prepare the equipment for startup by performing installation and commissioning work.
  • We train the customer's employees to operate the equipment. At this stage, we explain the instructions and rules for performing operations at each section of the production line, maintaining it and following safety procedures.
  • We provide the product manufacturing technology, including all formulas and methods. It was developed by specialists in our laboratory, with a strong focus on product quality and minimizing manufacturing costs.
  • We provide raw materials for rebar production. We have established relationships with leading manufacturers and obtain favorable discounts thanks to our substantial purchasing volumes. This enables us to offer our customers favorable raw-material prices and uninterrupted supplies.
  • We assist with product sales. At the customer's request, we prepare separate agreements under which our organization purchases rebar from the newly established manufacturer.

It is important to understand that this ready-to-operate business combines a relatively small initial financial investment with minimal customer involvement in its launch and setup.

For a free consultation, we recommend calling our manager or submitting a callback request on the website. We can send a commercial offer after you email us your inquiry.

TURNKEY BUSINESS

FROM 990 000 RUB.

profitability from 90 %

payback period from 1 month

staff 1–2 people

download the business plan

Calculate your profit and equipment cost right now

Components of the composite GFRP rebar production line

SPA-1/SPA-2 lines

  1. Roving storage rack
  2. Impregnation chamber
  3. Automatic thread twisting unit
  4. Tunnel oven
  5. Water cooling bath
  6. Pulling unit
  7. Automatic cutting unit
  8. Automatic coiler

View specifications

Our GFRP rebar production equipment

GFRP rebar production equipment

GFRP rebar production machine

GFRP rebar production line

Control panel for GFRP rebar production

Types of GFRP rebar produced with our equipment

GFRP rebar in various diameters

Coiled GFRP rebar

GFRP rebar in straight lengths

Coiled GFRP rebar

GFRP rebar production technology

The production technology supplied with the equipment includes:

  • compound preparation technology,
  • technology for manufacturing rebar in accordance with GOST and technical specifications,
  • certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST.

The production of high-quality rebar that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Here is how Pavel Vyacheslavovich describes it:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.

Learn more about our laboratory on the Our laboratory page

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

Length, width, height: 18 × 1.5 × 2 m.
A turning unit can be integrated

- one line requires 20–23 m.

- a turning unit is additionally required for premises up to 14 m long.

Two operating modes: heating — 15 kW/h (40 min),
operating mode — 5–7 kW/h

Our energy optimisation can save up to RUB 20,000 per line per shift, in addition to your profit.

SPA-1: up to 10 linear m per minute
SPA-2: up to 10 linear m per minute

Monthly rebar output:
SPA-1: up to 100,000 linear m,
SPA-2 - 200 000 linear m

One or two operators are sufficient to operate the line.

Our specialists provide operator training.
The line is supplied with complete technical documentation.

Equipment warranty: 3 years.
Warranty and post-warranty service.

The equipment can produce 3,000,000 linear meters of finished product. It is reliable; its proven service life without major overhaul is 10 years.

Diameter

Manufactured rebar diameter: 4 to 32 mm

Bar diameter is adjusted according to the technology and the accompanying instructions.

Tensile strength

1250 MPa: tensile strength
1050 MPa: flexural strength
230 MPa: transverse shear strength
520 MPa: compressive strength

According to the latest tests of samples manufactured using certified technology on our equipment.

Modulus of elasticity

54,000 MPa: tensile modulus

According to the latest tests of samples manufactured using certified technology on our equipment.

Production cost

4 mm: RUB 3.2/linear m
6 mm: RUB 6.4/linear m
8 mm: RUB 10.3/linear m
10 mm: RUB 16.0/linear m

Production cost is calculated with fixed monthly expenses of RUB 130,000 for rent, transport, two managers and two operators.

Our equipment can be purchased through an installment plan or leasing

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

CALCULATE THE TOTAL EQUIPMENT COST

Step 1. Select a line:

  • Production technology with mandatory certification
  • Starter raw-material package ( free of charge )

Step 2. Configuration for expanding the product range

  • Turning unit for using the equipment in premises at least 14 metres long
  • Equipment package for uninterrupted line operation
  • Automatic thread-twisting and rebar-bundle-forming unit
  • Sand-coating unit for rebar
  • Equipment package for increasing the manufactured rebar diameter from 4 to 24 mm

Step 3. Additional services

  • Certificate of conformity
(including additional options)
Line manufacturing time is 30 days from receipt of prepayment.
The price includes: equipment, supervised installation, commissioning and training.

CALCULATE YOUR PROFIT IN 1 MINUTE

Step 1. Select a line:

Step 2. Select the rebar diameter:

Step 3. Specify the production volume:

(excluding VAT and payroll costs)

HOW TO GET EVEN BETTER TERMS

A LETTER OF INTENT grants you the following services and privileges:

  1. Fixed price
    A firm fixed price for the specified configuration for the period stated in the agreement;
  2. Permit preparation
    Preparation of permitting documents by our specialists, including ready certificates and technical specifications for your organization;
  3. Complete production technology
    Certified technology and a ready raw-material formula. Technology development using raw materials from your preferred supplier;
  4. Production launch and staff training
    We take full responsibility for production launch and staff training;
  5. Comprehensive partner support;
  6. Raw-material information and sales support
    We help select reliable raw-material suppliers and create a website for a fast start in sales;
  7. Warranty and post-warranty service.
    Whatever happens, we are always ready to help you.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


A partnership agreement guarantees:

  1. Equipment at half price
    Partner installment plan for six months with a 50% advance payment;
  2. Technology provision
    Provision of patented, certified production technology;
  3. Preparation of permitting documents
    Obtaining production permits requires considerable time and effort. We will do this work for you;
  4. Production certification to GOST standards
    We take responsibility for certifying your products;
  5. Free starter raw-material package
    We provide a free starter raw-material package to get started;
  6. Raw-material supply and supplier sourcing.
    We help select reliable raw-material suppliers and negotiate favorable agreements with them;
  7. Product sales support.
    We share effective customer-acquisition methods and help create a modern website for fast sales.

Have questions? Call us.

Phone: 8 (800) 222-28-56

Mon–Fri: 9:00–18:00

Download the agreement


Our partners reviews

The composite GFRP rebar market

Composite materials have long been recognized in developed countries and are used successfully by builders.

The construction market is vast. High-quality GFRP rebar is in high demand and can successfully replace A-3 class steel rebar in most applications.

GFRP and BFRP composite materials are indispensable for constructing and repairing all types of foundations, walls of buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. Polymer GFRP rebar and GFRP profiles are especially suitable and necessary for structures operating in areas with high humidity and chemically aggressive environments.

You can purchase our automated rebar production line anywhere in Russia, including: Moscow, Saint Petersburg, Ivanovo, Novosibirsk and other locations; simply call us at 8 (800) 550-39-50.

Have questions? Call us.

Phone: 8 (800) 550-39-50

Mon–Fri: 9:00–18:00

A turnkey business in one month? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download the ready-made business plan

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