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Industrial Microwave Oven Production

Ivanovo Mechanical Plant designs and manufactures industrial microwave ovens for various industries. Our microwave systems are used in the food, chemical, pharmaceutical, woodworking, rubber, coal, and ceramic industries.

Highly qualified specialists, original engineering designs and technical solutions, and modern production facilities enable us to manufacture industrial microwave systems that match the quality of imported equipment.

Industrial Microwave Oven Applications

Industrial microwave ovens are used for heating, drying, or sterilization. Materials processed may be liquids, solid or bulk materials, specific products, or their components.

The suitability of an industrial microwave oven can be assessed by considering the properties of the materials being processed and the effect of different microwave frequencies on them. Microwave absorption power and penetration depth depend on three factors:

  • dielectric permittivity;
  • frequency;
  • microwave system design.

During heating, the oven surface remains within a stable temperature range, eliminating the risk of burns or damage to nearby products.

Industrial Microwave Oven Manufacturing

This equipment has only recently begun to be used in Russian industry. Several factors account for this:

  • the established use of traditional heating, drying, and sterilization methods;
  • the high cost of imported ovens, since domestic production in Russia was not established until recently;
  • difficulties in supplying equipment from foreign manufacturers, among other factors.

Several years ago, Ivanovo Mechanical Plant decided to start manufacturing industrial microwave ovens for various applications. Since then, we have produced ovens for a range of industrial sectors, refined the manufacturing process, and developed original technical solutions. Our customers have been able to appreciate the benefits of working with this equipment.

INDUSTRIAL MICROWAVE OVENS
FROM 249 000 RUB

quality equipment at an affordable price

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Conveyorized Microwave Oven Design

Microwave Oven Components

  1. Material loading unit
  2. Working chamber — microwave resonator
  3. Microwave generation unit
  4. Radiating antenna
  5. Membrane
  6. Guide rollers
  7. Rollers
  8. Belt conveyor

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Photos of Industrial Microwave Ovens

Industrial Microwave System

Industrial Microwave Oven

Conveyorized Microwave Oven

Conveyorized Microwave Oven

Conveyorized Microwave System

Advantages of Industrial Microwave Ovens

Microwave systems are a modern processing technology. Microwave processing offers a wide range of potential advantages compared with conventional heating technologies, including improved product quality, shorter process-control intervals, lower energy use and energy costs due to higher efficiency, reduced environmental impact, lower equipment maintenance costs, and greater system flexibility.

Using this technology in industry offers the following advantages:

  • uniform heating that acts not only at the surface but throughout the material volume, which significantly distinguishes it from conventional heating;
  • high-quality drying of bulk materials;
  • adjustable intensity, enabling work with various materials and structures;
  • when used correctly, improved properties of processed products or compositions;
  • prevention of contamination;
  • no combustion products;
  • relative compactness;
  • sterile thermal processing;
  • safety;
  • improved working conditions for personnel.

In addition, this equipment often helps save time and electricity compared with conventional heating methods.

As you can see, microwave technology offers many advantages for industrial production. If you are not sure whether it is suitable for your production process, call us and we will be happy to advise you.

Our equipment is available through installment plans and leasing

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Industrial Applications of Microwave Systems

In recent years, Ivanovo Mechanical Plant has actively developed the use of microwave ovens in industry. During this period, we have sold many microwave equipment packages with power ratings from 4 to 500 kW. Our customers include organizations from a range of sectors, from public universities to industrial and mining enterprises. Our microwave systems are suitable for drying, heating, and sterilizing food products, wood, chemicals, tea, medicines, paper products, and more. They can also be used for other purposes, such as ceramic sintering and extraction.

Ivanovo Mechanical Plant manufactures tunnel, batch, and cabinet-type microwave ovens.

Microwave Ovens in the Food Industry

Our equipment uses microwave energy for drying, sterilization, baking, odor removal, puffing, and freshness-preserving treatment in the food industry. It is used to produce rice noodles, oatmeal, dry soy milk, instant noodles, tea, confectionery, dried beef, potato chips, dried fillets, peanuts, and more. Every year, more WaveLane microwave equipment is used in the food industry.

Microwave Ovens in the Pharmaceutical Industry

Microwave technology can be used to dry and sterilize powdered, granular, layered, spherical, or liquid medicines. Our equipment is suitable for rapid drying, sterilization, and extraction of medicinal herbs.

Microwave Ovens in the Woodworking Industry

Industrial microwave equipment is widely used for drying and sterilizing wood products. The equipment requires no more than 20 minutes to dry a wooden board 1–6 cm thick evenly, without causing cracks or deformation. Eggs and larvae of harmful insects are destroyed. In addition, microwave drying equipment is ideal for curing plywood or laminated boards.

Microwave Ovens in the Rubber Industry

Japanese microwave heating equipment operating at 2450 MHz with a power of 5–10 kW vulcanizes 3–4 tons of tires in a single cycle. A German-made horn antenna operating at 915 MHz with a power of 50 kW is used as a radiation heater, while programmable control enables rotational scanning of large tires. This equipment provides uniform heating and short vulcanization times. The tire microwave vulcanization equipment developed by our company is equivalent to the equipment described above regardless of its model, design, or capacity.

Microwave Ovens in the Ceramic Industry

Microwave energy provides uniform and compact ceramic sintering. The maximum temperature is 1800°C. Our microwave ceramic sintering oven is suitable for manufacturing large fine-ceramic products.

Microwave Ovens in the Chemical Industry

Microwave drying systems have a wide range of applications in the chemical industry, including decomposition, extraction, catalytic reactions, and more.

Do you have any questions? Call us.

Phone: 8 (800) 550-39-50

Mon–Fri: 9:00 a.m.–6:00 p.m.

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