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Industrial microwave oven production in Saint Petersburg

NPO «Zvezda» offers high-performance microwave ovens of its own design in Saint Petersburg. Within their class, these unique machines match foreign installations from popular brands in performance and capabilities. At the same time, our designs are less expensive and easier to operate and maintain. They are suitable both for a complete range of process operations and for individual drying, heating, or sterilization operations with precise adjustment of operating parameters. This makes them useful in many industries, including food processing, chemicals, pharmaceuticals, woodworking, and other industrial sectors.

Industrial microwave ovens manufactured in-house

Industrial microwave ovens began to be widely used by Russian companies relatively recently. The obstacles were the high cost, substantial maintenance and repair expenses of foreign equipment, and the difficulty of organizing supplies. NPO «Zvezda» addressed these problems by directing significant resources toward the development of industrial ovens for various applications.

Over the years, we have developed efficient, modern equipment that fully meets the needs of Russian companies. Our ovens also offer significant competitive advantages over foreign models, whose higher initial cost, operating expenses, and limited functionality put them at a disadvantage.

Advantages of NPO “Zvezda” industrial microwave ovens

  • Simple operation. No lengthy or complex training is required to operate the ovens. The controls and design follow standard layouts and are intuitive. Thanks to their simplicity, your staff will not need long to learn the new equipment.
  • Enhanced reliability. The ovens achieve durability and strength through multilevel assembly control, new technologies, and proven design solutions.
  • Thoughtful design. Multilayer enclosure insulation prevents personnel burns and damage to adjacent equipment during operation. The high reliability and safety of the equipment enable more effective production-floor planning and use of available space.
  • Modern safety systems. The microwave ovens are equipped with innovative safety and operating-parameter monitoring systems. Their unique combination of protective circuits prevents equipment damage and user injuries.
  • Wide range of settings. We designed the equipment to provide the specified processing conditions as accurately as possible for each operation. A wide range of basic settings and adjustments is provided for this purpose.
  • Full technical support. Our company manufactures the equipment at its own facilities without outside contractors. Oven deliveries include full information and service support. Spare parts and consumables are kept in stock, and required items can be delivered quickly when necessary.
  • Energy efficiency. Minimal consumption of energy and other resources is essential for maximizing profit. High output and efficiency are equally important. Our equipment achieves the necessary balance and ensures high efficiency.

Learn more about the advantages of NPO «Zvezda» microwave ovens by contacting a consultant at 8 (800) 550-39-50 or using the online inquiry form. Order unique equipment in Saint Petersburg on favorable terms with an extended warranty. We are ready to develop solutions for any operating conditions and requirements.

INDUSTRIAL MICROWAVE OVENS

FROM 249000 RUB

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Structure of a conveyorized industrial microwave oven

Microwave oven components

  1. Material loading unit
  2. Working chamber — microwave radiation cavity
  3. Microwave radiation generation unit
  4. Radiating antenna
  5. Membrane
  6. Guide rollers
  7. Rollers
  8. Belt conveyor

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Photos of industrial microwave ovens

Industrial microwave system

Industrial microwave oven

Conveyorized industrial microwave oven

Conveyorized microwave oven

Conveyorized industrial microwave system

Advantages of industrial microwave ovens

Microwave systems are a modern processing technology. Microwave processing offers many promising advantages compared with traditional heating technologies, including improved product quality, shorter process control times, energy savings and lower energy costs due to higher efficiency, lower environmental pollution, lower equipment maintenance costs and greater system flexibility.

Using this technology in industry provides the following benefits:

  • uniform heating that affects not only the surface but also the entire volume, unlike conventional heating;
  • high-quality drying of bulk materials;
  • adjustable intensity, allowing work with different materials and structures;
  • improved properties of processed objects or compounds when used correctly;
  • elimination of contamination;
  • no combustion products;
  • relative compactness;
  • sterile heat-treatment process;
  • safety;
  • improved working conditions for staff.

In addition, this equipment can often save time and electricity compared with traditional heating methods.

As you can see, microwave technology offers many advantages in production. If you are not sure whether it is suitable for your production, simply call us and we will be happy to advise you.

Our equipment can be purchased through an installment plan or leasing

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Industrial applications of microwave systems

In recent years, Ivanovo Mechanical Plant has actively developed the technology of using microwave ovens in industry. During this time, many sets of microwave equipment with power ratings from 4 to 500 kW have been sold. Our clients include institutions from various fields, from state universities to industrial and mining enterprises. Our microwave systems are suitable for various needs: drying, heating, and sterilizing food products, wood, chemical products, tea, medicines, paper products, and more. In addition, they can be used for other purposes, such as ceramic sintering and extraction.

Ivanovo Mechanical Plant manufactures tunnel-, furnace-, and cabinet-type microwave ovens.

Microwave ovens in the food industry

Our equipment uses microwave energy for drying, sterilization, baking, odor removal, puffing, and freshness-preserving treatment in the food industry. It is used in the production of rice noodles, oatmeal, dry soy milk, instant noodles, tea, confectionery, dried beef, potato chips, dried fillets, peanuts, and more. Every year, more WaveLane microwave equipment is used in the food industry.

Microwave ovens in the pharmaceutical industry

Microwave technology can be used to dry and sterilize powdered, granular, layered, spherical, or liquid medicines. Our equipment is suitable for the rapid drying, sterilization, and extraction of medicinal herbs.

Microwave ovens in the woodworking industry

Industrial microwave equipment is widely used for drying and sterilizing wood products. The system requires no more than 20 minutes to dry a wooden board 1–6 cm thick evenly, without causing cracks or deformation. Eggs and larvae of harmful insects are destroyed. In addition, microwave drying equipment is ideal for curing plywood or laminated boards.

Microwave ovens in the rubber industry

Japanese microwave heating equipment with a frequency of 2450 MHz and a power of 5~10 kW vulcanizes 3–4 tons of tires at a time. A German-made horn antenna with a frequency of 915 MHz and a power of 50 kW is used as a radiation heater, while program control is used for rotary scanning of large tires. This equipment provides uniform heating and a short vulcanization time. The microwave tire-vulcanization equipment developed by our company is equivalent to the systems described above regardless of the model, structure, or capacity.

Microwave ovens in the ceramics industry

Microwave energy provides uniform, dense sintering of ceramics. The maximum temperature is 1800℃. Our microwave ceramic-sintering oven is suitable for producing large fine-ceramic products.

Microwave ovens in the chemical industry

Microwave drying systems have a wide range of applications in the chemical industry, including decomposition, extraction, catalytic reactions, and much more.

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Phone: 8 (800) 550-39-50

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