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Industrial microwave oven production in Kaliningrad

NPO «Zvezda» sells industrial microwave ovens in Kaliningrad with delivery. These energy-efficient systems are an original development by talented engineers from our own design bureau. The equipment is certified according to GOST and international standards, including the technical regulations of the Customs Union. The models we offer are an affordable alternative to foreign products. Despite their competitive prices, our systems match competing products not only in manufacturing quality and efficiency, but also in other performance characteristics.

Features of Industrial Microwave-Oven Manufacturing in Russia

Most Russian enterprises still use traditional methods for processes such as sterilization, drying and sintering. The limited use of microwave equipment, which can be several times more efficient than conventional methods, is attributable to several reasons:

  • The high cost of imported microwave ovens available on the global market.
  • The significant maintenance and operating costs of these systems because affordable spare parts and consumables are not readily available.
  • The lack of affordable industrial-grade models manufactured in Russia.

After analyzing the domestic market, the management of NPO «Zvezda» decided to launch serial production of high-output industrial microwave ovens. Over several years, our engineers developed a broad range of affordable systems with capacities of up to 500 kW for various applications. Their key advantage over foreign-made equipment is that the design uses exclusively Russian components and assemblies. Combined with new technologies and our proprietary engineering solutions, this approach has delivered low cost, high reliability and a long service life for finished products with minimal maintenance and operating costs.

Types of Industrial Microwave Ovens from NPO «Zvezda»

Alongside serial production, our company continuously improves its range of industrial microwave ovens. The finished-products catalog currently includes a wide selection of 4–500 kW systems supplied in various configurations. Depending on the specifics of a production process or enterprise, you can order tunnel, furnace or cabinet-type units from us.

Applications of Industrial Microwave Ovens

High-output microwave ovens in Kaliningrad are used by enterprises in a variety of industries:

  • Woodworking. Sterilization and drying of wood, lumber and finished products in a short time without chips, cracks or other defects.
  • Food processing. Powerful units are ordered to speed up sterilization, drying and baking. The equipment effectively removes odors and enables rapid expansion and treatment to restore product freshness. Food manufacturers use microwave ovens to produce porridge, soy milk powder, instant noodles, chips and other products.
  • Pharmaceuticals. Microwave ovens are purchased to sterilize and dry various medicines, herbs and other raw materials. Such systems are indispensable for extraction.
  • Ceramics. Powerful ovens make it possible to quickly sinter large ceramic products, including thin-walled products.
  • Chemical processing. Microwave ovens provide rapid extraction and decomposition and accelerate catalytic and other chemical reactions.

The applications of microwave systems in production depend not only on the specific processes, but also on the ability of particular materials or raw materials to change their characteristics and properties under waves of different frequencies. Penetration depth and absorption power depend on three key factors:

  • The dielectric permittivity of the specific raw material or material.
  • The duration of exposure to waves of a specific frequency.
  • The operating parameters of the microwave oven.

The body of the microwave oven does not heat up during operation. This feature prevents burns and other injuries to personnel.

INDUSTRIAL MICROWAVE OVENS

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Structure of a conveyorized industrial microwave oven

Microwave oven components

  1. Material loading unit
  2. Working chamber — microwave radiation cavity
  3. Microwave radiation generation unit
  4. Radiating antenna
  5. Membrane
  6. Guide rollers
  7. Rollers
  8. Belt conveyor

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Photos of industrial microwave ovens

Industrial microwave system

Industrial microwave oven

Conveyorized industrial microwave oven

Conveyorized microwave oven

Conveyorized industrial microwave system

Advantages of industrial microwave ovens

Microwave systems are a modern processing technology. Microwave processing offers many promising advantages compared with traditional heating technologies, including improved product quality, shorter process control times, energy savings and lower energy costs due to higher efficiency, lower environmental pollution, lower equipment maintenance costs and greater system flexibility.

Using this technology in industry provides the following benefits:

  • uniform heating that affects not only the surface but also the entire volume, unlike conventional heating;
  • high-quality drying of bulk materials;
  • adjustable intensity, allowing work with different materials and structures;
  • improved properties of processed objects or compounds when used correctly;
  • elimination of contamination;
  • no combustion products;
  • relative compactness;
  • sterile heat-treatment process;
  • safety;
  • improved working conditions for staff.

In addition, this equipment can often save time and electricity compared with traditional heating methods.

As you can see, microwave technology offers many advantages in production. If you are not sure whether it is suitable for your production, simply call us and we will be happy to advise you.

Our equipment can be purchased through an installment plan or leasing

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Industrial applications of microwave systems

In recent years, Ivanovo Mechanical Plant has actively developed the technology of using microwave ovens in industry. During this time, many sets of microwave equipment with power ratings from 4 to 500 kW have been sold. Our clients include institutions from various fields, from state universities to industrial and mining enterprises. Our microwave systems are suitable for various needs: drying, heating, and sterilizing food products, wood, chemical products, tea, medicines, paper products, and more. In addition, they can be used for other purposes, such as ceramic sintering and extraction.

Ivanovo Mechanical Plant manufactures tunnel-, furnace-, and cabinet-type microwave ovens.

Microwave ovens in the food industry

Our equipment uses microwave energy for drying, sterilization, baking, odor removal, puffing, and freshness-preserving treatment in the food industry. It is used in the production of rice noodles, oatmeal, dry soy milk, instant noodles, tea, confectionery, dried beef, potato chips, dried fillets, peanuts, and more. Every year, more WaveLane microwave equipment is used in the food industry.

Microwave ovens in the pharmaceutical industry

Microwave technology can be used to dry and sterilize powdered, granular, layered, spherical, or liquid medicines. Our equipment is suitable for the rapid drying, sterilization, and extraction of medicinal herbs.

Microwave ovens in the woodworking industry

Industrial microwave equipment is widely used for drying and sterilizing wood products. The system requires no more than 20 minutes to dry a wooden board 1–6 cm thick evenly, without causing cracks or deformation. Eggs and larvae of harmful insects are destroyed. In addition, microwave drying equipment is ideal for curing plywood or laminated boards.

Microwave ovens in the rubber industry

Japanese microwave heating equipment with a frequency of 2450 MHz and a power of 5~10 kW vulcanizes 3–4 tons of tires at a time. A German-made horn antenna with a frequency of 915 MHz and a power of 50 kW is used as a radiation heater, while program control is used for rotary scanning of large tires. This equipment provides uniform heating and a short vulcanization time. The microwave tire-vulcanization equipment developed by our company is equivalent to the systems described above regardless of the model, structure, or capacity.

Microwave ovens in the ceramics industry

Microwave energy provides uniform, dense sintering of ceramics. The maximum temperature is 1800℃. Our microwave ceramic-sintering oven is suitable for producing large fine-ceramic products.

Microwave ovens in the chemical industry

Microwave drying systems have a wide range of applications in the chemical industry, including decomposition, extraction, catalytic reactions, and much more.

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