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Industrial microwave oven production in Yekaterinburg

NPO «Zvezda» offers industrial microwave ovens in Yekaterinburg on favorable terms. We supply equipment of our own design that matches the capabilities and specifications of comparable foreign-made systems. Combining many years of engineering experience, the best ideas, and innovative technologies, our solutions take facility capabilities to a new level. Our ovens provide high output, precise operating parameters, and excellent processing quality. The equipment is in demand both for new facilities and for modernizing outdated production lines.

Applications of industrial microwave ovens in Yekaterinburg

Thanks to their unique capabilities and functions, industrial microwave ovens are among the most in-demand types of equipment. These systems can perform individual raw-material or material preparation and processing operations as well as complete cycles that produce finished products.

Industrial microwave ovens are used in many areas:

  • Food industry. Practical units are indispensable for producing semi-finished foods, baked goods, and other finished products. They are purchased by restaurants, cafes, large supermarkets, and canteens.
  • Woodworking industry. Quality timber, especially when used to manufacture structures, must have a specific moisture level. High-output ovens make it easy to achieve the required characteristics quickly, which is important for drying large volumes of lumber and fulfilling orders promptly.
  • Pharmaceuticals. Compact equipment is used to prepare medicines and ingredients and to sterilize containers and instruments.
  • Chemical industry. Preparing various chemicals requires highly precise heating, down to tenths of a degree. Modern equipment creates the required conditions with remarkable accuracy.
  • Ceramics production. Producing finished products from clay and clay mixtures requires stable heating and cooling conditions, provided by the isolated chambers of our ovens.
  • Charcoal production. Controlled thermal processing makes it possible to produce standardized charcoal from wood. This versatile fuel remains highly popular, especially among residents of large cities.
  • Polymer-product manufacturing. The ovens are used to produce rubber and other compounds used in construction, repairs, and manufacturing.

In each of these areas, oven processing is indispensable for obtaining materials with specified properties. The equipment is universal and multifunctional, allowing heating, drying, and sterilization with different parameters.

Equipment features and production capabilities

NPO Zvezda manufactures industrial microwave ovens in accordance with international standards, including the Technical Regulations of the Customs Union. The standard designs simplify operation, maintenance, and integration into operating lines. Special attention is paid to assembly accuracy, safety systems, and operating-parameter controls. This approach protects the equipment from overloads and provides owners with high reliability and long service intervals.

Would you like to learn more about the features and capabilities of the equipment we offer? Contact a consultant by phone: 8 (800) 550-39-50, or use the online inquiry form. A manager will contact you promptly with a favorable offer. Please remember that inquiries are processed only during working hours.

INDUSTRIAL MICROWAVE OVENS

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Structure of a conveyorized industrial microwave oven

Microwave oven components

  1. Material loading unit
  2. Working chamber — microwave radiation cavity
  3. Microwave radiation generation unit
  4. Radiating antenna
  5. Membrane
  6. Guide rollers
  7. Rollers
  8. Belt conveyor

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Photos of industrial microwave ovens

Industrial microwave system

Industrial microwave oven

Conveyorized industrial microwave oven

Conveyorized microwave oven

Conveyorized industrial microwave system

Advantages of industrial microwave ovens

Microwave systems are a modern processing technology. Microwave processing offers many promising advantages compared with traditional heating technologies, including improved product quality, shorter process control times, energy savings and lower energy costs due to higher efficiency, lower environmental pollution, lower equipment maintenance costs and greater system flexibility.

Using this technology in industry provides the following benefits:

  • uniform heating that affects not only the surface but also the entire volume, unlike conventional heating;
  • high-quality drying of bulk materials;
  • adjustable intensity, allowing work with different materials and structures;
  • improved properties of processed objects or compounds when used correctly;
  • elimination of contamination;
  • no combustion products;
  • relative compactness;
  • sterile heat-treatment process;
  • safety;
  • improved working conditions for staff.

In addition, this equipment can often save time and electricity compared with traditional heating methods.

As you can see, microwave technology offers many advantages in production. If you are not sure whether it is suitable for your production, simply call us and we will be happy to advise you.

Our equipment can be purchased through an installment plan or leasing

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Industrial applications of microwave systems

In recent years, Ivanovo Mechanical Plant has actively developed the technology of using microwave ovens in industry. During this time, many sets of microwave equipment with power ratings from 4 to 500 kW have been sold. Our clients include institutions from various fields, from state universities to industrial and mining enterprises. Our microwave systems are suitable for various needs: drying, heating, and sterilizing food products, wood, chemical products, tea, medicines, paper products, and more. In addition, they can be used for other purposes, such as ceramic sintering and extraction.

Ivanovo Mechanical Plant manufactures tunnel-, furnace-, and cabinet-type microwave ovens.

Microwave ovens in the food industry

Our equipment uses microwave energy for drying, sterilization, baking, odor removal, puffing, and freshness-preserving treatment in the food industry. It is used in the production of rice noodles, oatmeal, dry soy milk, instant noodles, tea, confectionery, dried beef, potato chips, dried fillets, peanuts, and more. Every year, more WaveLane microwave equipment is used in the food industry.

Microwave ovens in the pharmaceutical industry

Microwave technology can be used to dry and sterilize powdered, granular, layered, spherical, or liquid medicines. Our equipment is suitable for the rapid drying, sterilization, and extraction of medicinal herbs.

Microwave ovens in the woodworking industry

Industrial microwave equipment is widely used for drying and sterilizing wood products. The system requires no more than 20 minutes to dry a wooden board 1–6 cm thick evenly, without causing cracks or deformation. Eggs and larvae of harmful insects are destroyed. In addition, microwave drying equipment is ideal for curing plywood or laminated boards.

Microwave ovens in the rubber industry

Japanese microwave heating equipment with a frequency of 2450 MHz and a power of 5~10 kW vulcanizes 3–4 tons of tires at a time. A German-made horn antenna with a frequency of 915 MHz and a power of 50 kW is used as a radiation heater, while program control is used for rotary scanning of large tires. This equipment provides uniform heating and a short vulcanization time. The microwave tire-vulcanization equipment developed by our company is equivalent to the systems described above regardless of the model, structure, or capacity.

Microwave ovens in the ceramics industry

Microwave energy provides uniform, dense sintering of ceramics. The maximum temperature is 1800℃. Our microwave ceramic-sintering oven is suitable for producing large fine-ceramic products.

Microwave ovens in the chemical industry

Microwave drying systems have a wide range of applications in the chemical industry, including decomposition, extraction, catalytic reactions, and much more.

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Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

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