You can order a fiberglass or basalt composite rebar production line from our company. We offer equipment configurations tailored to your goals and capabilities.
Composite rebar manufactured on machines SPA-1 and SPA-2, can be used for the following applications:
This product offers high resistance to chemicals, corrosion, temperature fluctuations and heavy loads. It is also easier to install and handle than its metal alternative.
The production line manufactures rebar in coils up to 100 linear meters or as cut bars from 0.1 m long. Its compact size and low weight reduce shipping costs.
Only 1–2 operators are required to run the line, minimizing staffing costs.
We offer a complete, reliable equipment package, an automated line for producing basalt and fiberglass composite rebar, a machine and advanced production technology — a profitable turnkey business in a growing, in-demand market.
profitability from 90%
payback period from 1 month
staff 1–2 people
Producing high-quality rebar that meets all GOST requirements depends on proven, certified technology developed by professionals. Our company has its own laboratory specializing in research and development in this field composite materials.
Our research laboratory is headed by Pavel Nikolaev.
— Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology.
Pavel Nikolaev explains:
My research interests since 1973 have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the research and production laboratory of Ivanovo Mechanical Plant. Building-material production is a major responsibility: people’s health and even lives are at stake, so technology must be handled with the utmost care.
The laboratory draws on more than 40 years of scientific experience. Rebar quality, high output and environmentally responsible production are the main focuses of our technology development.
Learn more about our laboratory on the page - Our laboratory
Our own research laboratory, combined with decades of research experience, assures partners that they receive high-quality, certified technology meeting the strictest technical regulations.
Call us now and we will explain how to produce high-quality composite rebar.
Length, width, height — 18 × 1.5 × 2 m.
A turning unit can be installed
- 20–23 m is sufficient for one line.
- An additional turning unit is required for rooms up to 14 m long.
Two modes: heating - 15 kWh (40 min),
operating mode - 5-7 kWh
Our power optimization can save up to RUB 20,000 per line per shift, in addition to your profit.
SPA-1 - up to 5 linear m/min
SPA-2 - up to 10 linear m/min
Monthly rebar output:
SPA-1 - up to 100,000 linear m,
SPA-2 - 200 000 linear m
1–2 operators are sufficient to run the line
Our specialists train operators.
The line is supplied with complete technical documentation.
3-year equipment warranty.
Warranty and post-warranty service.
The equipment has produced 3,000,000 linear meters of finished product. Its proven service life without major overhaul is 10 years.
Manufactured rebar diameter: 4 to 32 mm
Bar diameter is adjusted according to the technology and supplied instructions
1250 MPa - in tension
1050 MPa - in bending
230 MPa - in transverse shear
520 MPa - in compression
According to the latest tests of samples manufactured using certified technology on our equipment.
54000 MPa - in tension
According to the latest tests of samples manufactured using certified technology on our equipment.
4mm - 3,2 RUB./linear m
6mm - 6,4 RUB./linear m
8mm - 10,3 RUB./linear m
10mm - 16,0 RUB./linear m
Production cost calculated with fixed costs 130 thousand RUB per month: for rent, transport, two managers and two operators.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Composite materials have long been recognized and successfully used by builders in developed countries!
The construction market is vast. High-quality construction fiberglass rebar is in strong demand and can often successfully replace A3-grade steel rebar.
Fiberglass and basalt-fiber composite materials are indispensable for building and repairing all types of foundations, buildings of any height, roads, piles and bridges. They are stronger, lighter, less expensive and more durable than steel. The use of polymer-matrix fiberglass rebar and GFRP profiles is especially suitable and necessary for structures exposed to high humidity and chemically aggressive environments.
You can buy our automated rebar production line in any Russian city, including: Moscow, St. Petersburg, Ivanovo, Novosibirsk and other cities, simply call us at 8 (800) 550-39-50.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon–Fri: 9:00 - 18:00
