GFRP rebar manufacturing is a promising and profitable business, and we help launch it. We manufacture the equipment used to produce this construction material. It is in demand in many fields, including building construction, bridges, tunnels, roads, mining, agriculture and tourism.
This type of rebar has several advantages over metal products, including resistance to rust, flexibility and dielectric properties.
Our machines can manufacture composite rebar from the following materials:
The equipment also allows additional settings for rebar diameter and coiling or cutting.
Production lines are supplied in different configurations, so the equipment can be selected to match the customers goals, capabilities and budget.
The advantages of working with us include:
Our specialists can also prepare a business plan to help you objectively assess the opportunities and prospects for launching this production business.
We offer a ready-to-launch, high-income business in a promising, in-demand and developing market niche, with a complete set of reliable equipment, an automatic line for composite basalt and GFRP rebar, a machine and advanced production technology.
We guarantee:
The production technology supplied with the equipment includes:
profitability from 90%
payback from 1 month
staff: 1-2 people
The production of high-quality rebar that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.
The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Here is how Pavel Vyacheslavovich describes it:
Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company, Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.
Learn more about our laboratory on the Our laboratory page
Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.
Call us now and we will explain how to produce high-quality composite rebar.
Length, width, height: 18 × 1.5 × 2 m.
A turning unit can be integrated
- one line requires 20–23 m.
- a turning unit is additionally required for premises up to 14 m long.
Two operating modes: heating — 15 kW/h (40 min),
operating mode — 5–7 kW/h
Our energy optimisation can save up to RUB 20,000 per line per shift, in addition to your profit.
SPA-1: up to 10 linear m per minute
SPA-2: up to 10 linear m per minute
Monthly rebar output:
SPA-1: up to 100,000 linear m,
SPA-2 - 200 000 linear m
One or two operators are sufficient to operate the line.
Our specialists provide operator training.
The line is supplied with complete technical documentation.
Equipment warranty: 3 years.
Warranty and post-warranty service.
The equipment can produce 3,000,000 linear meters of finished product. It is reliable; its proven service life without major overhaul is 10 years.
Manufactured rebar diameter: 4 to 32 mm
Bar diameter is adjusted according to the technology and the accompanying instructions.
1250 MPa: tensile strength
1050 MPa: flexural strength
230 MPa: transverse shear strength
520 MPa: compressive strength
According to the latest tests of samples manufactured using certified technology on our equipment.
54,000 MPa: tensile modulus
According to the latest tests of samples manufactured using certified technology on our equipment.
4 mm: RUB 3.2/linear m
6 mm: RUB 6.4/linear m
8 mm: RUB 10.3/linear m
10 mm: RUB 16.0/linear m
Production cost is calculated with fixed monthly expenses of RUB 130,000 for rent, transport, two managers and two operators.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Composite materials have long been recognized in developed countries and are used successfully by builders.
The construction market is vast. High-quality GFRP rebar is in high demand and can successfully replace A-3 class steel rebar in most applications.
GFRP and BFRP composite materials are indispensable for constructing and repairing all types of foundations, walls of buildings of any height, roads, piles, and bridges. They are stronger, lighter, less expensive, and more durable than steel. Polymer GFRP rebar and GFRP profiles are especially suitable and necessary for structures operating in areas with high humidity and chemically aggressive environments.
You can purchase our automated rebar production line anywhere in Russia, including: Moscow, Saint Petersburg, Ivanovo, Novosibirsk and other locations; simply call us at 8 (800) 550-39-50.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon–Fri: 9:00–18:00
