EPS foam is an excellent thermal and acoustic insulator. Even a thin layer can retain heat inside buildings during the coldest winters. That is why many choose EPS foam as a thermal insulation material in construction.
We offer a complete production line, as well as technology for manufacturing various EPS foam products.
profitability up to 50%
payback period from 3 months
staff 3 people
Call us today 8 (800) 550-39-50 and we will explain how to produce high-quality EPS foam (polystyrene).
Total line power: 380 V / 50 Hz, 10 kW (excluding the power required to heat the mold)
Our energy-efficiency setup can save up to RUB 20,000 per line per shift, in addition to the profit.
Output: 80 m3 of expanded polystyrene with a density of 11 kg/m3 to 35 kg/m3 per shift
Monthly production volume:
one shift: 2,400 m3 expanded polystyrene,
two shifts: 4,800 m3 expanded polystyrene
Three operators are sufficient to run the line
Our specialists train the operators.
The line is supplied with complete technical documentation.
The equipment warranty is 3 years.
Warranty and post-warranty service.
The equipment is reliable, with a proven service life of 10 years without major overhaul.
The main EPS foam grades produced are:
PSB-S 25, PSB-S 25-FK, PSB-S 35, PSB-S 50.
Additional products include EPS foam granules and Politerm.
Any thickness up to 200 mm can be produced.
Standard EPS foam thicknesses are 50, 100, 150, and 200 mm.
Blocks of any shape and size can also be produced.
The density of the EPS foam blocks produced ranges from 11 to 35 kg/m³
The EPS foam grade indicates its density.
Production cost per 1 m3 (25 packages) ≈ 27 RUB;.
The production cost is calculated using a raw-material cost of RUB 56 per 25 kg.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
EPS foam output from polystyrene beads is 1:1, resulting in zero-waste production;
Number of working hours per month: 168
The average output for PSB-S-25 is 10 m3 per hour
Total monthly output: 1,680 m3
The average price of PSB-S-25 EPS foam is RUB 4,200 per m3.
Monthly revenue: 1,680 × 4,200 = RUB 7,056,000.
To determine net profit, deduct fixed and variable costs from revenue, including wages, taxes and social contributions, utilities, and other expenses. The monthly costs are estimated below.
Raw-material consumption for PSB-S-25 EPS foam: 16 kg/m3
Raw-material cost: RUB 195/kg
Producing 1,680 m3 of EPS foam requires 1,680 × 16 × 195 = RUB 5,241,600
Fixed costs (rent, wages for 3 employees, overhead, and transport) ≈ RUB 185,000
Electricity costs for this production volume ≈ RUB 56,000.
Total monthly costs: RUB 5,241,600 + 195,000 + 56,000 ≈ RUB 5,492,600.
Net profit: Revenue (RUB 7,056,000) − costs (RUB 5,492,600) = RUB 1,563,400.
The mini-plant with the technical specifications required to achieve this output costs
For a detailed breakdown of profit and costs for each EPS foam grade, see our EPS foam production business plan. You can download it now free of charge.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon–Fri: 9:00 a.m. – 6:00 p.m.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
