Metal bending
NPO Zvezda performs metal bending of varying complexity. The service is a machining operation for metal blanks. It changes the shape of a product through spatial deformation according to the required geometry. The material configuration changes under physical force, namely pressure applied to a specific area of the surface. The required force and direction are created by the correct combination of hydraulic mechanisms and a press. The force may act directly on part of the product or be transferred to a tool that creates the required deformation.
The technology can be used to process various metals, including stainless steel, aluminum and brass. The raw material may be supplied as sheets or bars. The complexity of bending depends on the capabilities of the machines. According to their operating principle, this equipment is divided into three groups:
- Rotary. This type of machine is used to create angular shapes. Its main components are stops, clamping beams and bending beams.
- Rotational. Machines of this type have an extended design that allows them to process large workpieces.
- Universal. These machines place workpieces in special dies that give them the required configuration. They provide the widest range of deformation parameters.
Advantages of our metal bending service
Professional metal bending makes it possible to give metal products different shapes.
1
Bending various types of metal
We bend products made from various types of metal.
2
A wide range of equipment
The required approach and machine depend on the shape of the product.
3
Extensive experience
We have performed metal bending for more than 10 years, both for our own needs and on a contract basis. We are ready to complete orders of any complexity.
Metal preparation before bending
The accuracy and quality of finished product shapes depend largely on the quality of the raw material and its preparation. Our specialists pay attention to every preparatory operation. As a rule, we use materials from our own warehouse, but the client may also supply the raw material.
Before bending, product surfaces are carefully inspected for critical deformation or contamination. Debris and excess coatings can deform sheets and cause irregular shapes or dents. Workpiece surfaces are thoroughly cleaned when necessary.
Automated metal bending of varying complexity
Metal bending is a labor-intensive and complex task. We bend sheet steel and other metals. Accurate shaping requires uniform force and continuous control of the force and workpiece position. A high degree of production automation ensures that all operations are performed accurately.
Our workshops use modern machines. They require minimal operator intervention, which greatly reduces errors caused by human factors. Numerous sensors monitor operational accuracy. Additional inspection of finished products prevents defective products from being delivered.
How we work
NPO Zvezda performs all types of bending, regardless of the complexity of the required configuration or the workpiece material. You receive full support at every stage.
- Preparation. A process sequence is developed from samples, drawings or technical specifications. The schedule and cost are calculated from the completed project.
- Approval. Finished samples are provided to the client. Changes to the design and production documentation can also be made at this stage. Manufacturing begins after approval.
- Manufacturing. We have all the resources needed to create parts, blanks and finished products of varying complexity. All process operations are performed in-house without subcontractors.
- Delivery. Transport parameters depend on the individual order conditions. The cost is affected by the order volume, distance to the facility and route complexity.
Production time can be reduced by providing completed drawings. If you do not have them, our engineers will promptly develop a project from scratch in strict compliance with the technical specifications.
