Dissolver mixers in Moscow direct from the manufacturer

Are you looking for high-quality, practical dissolver mixers in Moscow? NPO Zvezda can help by offering industrial equipment of our own design, manufactured in accordance with GOST standards and the technical regulations of the Customs Union. We specialize in designing, manufacturing, and selling industrial equipment, providing a full range of related services, including maintenance, repair, and modernization where the specific design allows. Submit an online inquiry to learn more and receive a personalized offer for equipment supplied at competitive prices.

• High assembly precision. Dissolver mixers are manufactured using modern equipment and multilevel quality control of all process operations.
• Enhanced reliability. We pay special attention to product strength and durability. High reliability is backed by a long warranty. All parts, components, assemblies, and finished equipment are tested in our own laboratory. Equipment service life is specified for continuous operation under maximum loads.
• Easy operation. The design of the dissolver mixers is intended to make them as easy to use as possible without compromising functionality or ease of maintenance. The equipment operates autonomously according to a preselected program and requires no constant supervision.
• Wide range of configurations. Customers can select each parameter based on operating conditions, including the dimensions, motor power, control system, additional functions, and other characteristics that vary by dissolver-mixer configuration.
• Versatility. NPO Zvezda industrial equipment can be used in the food, chemical, pharmaceutical, cosmetics, and other industries.

Combining the experience of specialized design engineers with the necessary resources enables us to develop equipment to any project specification. Knowing the specifics of the facility, products, or individual components, we can quickly offer an optimal, guaranteed solution. You do not need to handle related matters or turn to intermediaries for help with delivery, installation, or other tasks. Our specialists provide full support at every stage, from equipment selection through the end of its service life.

Production often requires different components to be mixed until a homogeneous suspension is obtained. Industrial dissolver mixers are used for this purpose. Dissolvers are industrial mixers with different specifications, designed to thoroughly mix components with different physical and mechanical properties.

The Main Components of a Dissolver Are

Metal frame. It provides the mounting points for all assemblies. Depending on the production conditions, the frame may be mobile and telescopic or stationary. The dissolver frame must be extremely strong and withstand heavy loads. That is why NPO Zvezda dissolvers are made of high-grade steel and coated with special protective compounds to ensure a long service life.

Electric motor. The motor's main purpose is to generate torque for the dispersing blade. Motor specifications depend directly on the operating conditions. NPO Zvezda equips dissolvers with motors rated up to 30 kW. At the customer's request, a dissolver can also be equipped with an explosion-proof electric motor.

Agitator and dispersing blade. In the standard configuration, the dissolver is equipped with a high-speed dispersing agitator. Depending on the mixture components and the process technology, the dissolver blade may have different shapes and diameters to achieve the desired result quickly. Taking the customer's tasks and the parameters of the substances being mixed into account, NPO Zvezda equips dissolvers with one or two agitators. A low-speed frame agitator can be added to the main high-speed dispersing agitator. This improves the quality of the final product.

Mixing tank. The mixture is prepared in the tank. Depending on the dissolver's technical specifications and the task, tanks can have different volumes and be made of plastic, stainless steel or other materials.

Variable-frequency drive. At the customer's request, NPO Zvezda equips its dissolvers with a variable-frequency drive. It makes it possible to regulate shaft speed from 0 to 3,000 rpm and program its speed modes over time.

How a Dissolver Works

Operating a dissolver and producing the final product consists of several process stages.

1. The tank is filled with liquid and dry components. This can be done manually, with an operator responsible for adding components and monitoring the tank level, or automatically, with electronic scales regulating the feed of the required amount of product. The process is arranged so that dry components are added to the prepared liquid. This reduces the risk of dead zones forming and dry substances sticking to the tank walls.
2. After the tank is filled, the dissolver is switched on and the dispersing-blade speed is selected. This stage usually has a fixed duration depending on the mixture-preparation technology. During this stage, the components are broken down and a homogeneous mass is created throughout the tank.
3. Additional fillers are added to the mixture and blended. These fillers are often dyes and pigments.
4. After mixing is complete, the tank containing the finished mixture is removed from the mixing area and moved to the application area or filling area.

NPO Zvezda is actively developing dissolver technology. Our customers include organizations from a variety of fields: chemical manufacturers, machine-building companies, laboratories, food manufacturers and cosmetics companies. The dissolvers we manufacture meet the latest energy-efficiency and safety requirements. We always strive to ensure that our equipment meets the customer's tasks as closely as possible and automates the process as fully as possible.
Call us for a free consultation on which dissolver is right for you.