Dissolver mixers in St. Petersburg direct from the manufacturer

Would you like to buy reliable, practical dissolver mixers in Saint Petersburg? NPO Zvezda offers effective solutions from the manufacturer on highly favorable terms. We design, manufacture, and sell modern equipment that fully complies with GOST standards and the technical regulations of the Customs Union. The necessary resources and production capacity, combined with a professional team of design engineers, give our equipment reliability, efficiency, and durability comparable to imported alternatives. At the same time, NPO Zvezda equipment is more productive and less expensive.

• Autonomy. The industrial mixers we offer at competitive prices are equipped with proprietary automation units. They do not require constant supervision during operation; simply select and activate the required program.
• High standards. We pay special attention to equipment reliability and assembly precision. All structural components are checked step by step, followed by final tests, including operation under maximum load. Finished-product reliability is backed by a warranty.
• Easy maintenance. The highly simplified design and availability of maintenance and repair consumables make dissolver mixers less expensive to operate than comparable equipment from other brands.
• Versatile applications. The equipment is not limited to specific industries. Dissolver mixers can be used to mix components and prepare mixtures and solutions of other substances. This industrial equipment is widely used in construction, food processing, pharmaceuticals, and other industries.
• Wide range of configurations. The design provides a broad range of available parameters for each individual component, allowing equipment to be manufactured to the specifications of a particular project.

NPO Zvezda is not only a manufacturer but also a developer that designs equipment. We provide modern equipment with full technical and information support at every stage through the end of its service life. Related services include delivery, commissioning, maintenance, and repairs even after the warranty period. We offer modern solutions that precisely account for the specifics of the enterprise and the materials being manufactured. Submit a callback request or contact a manager in another convenient way to receive a favorable offer and learn more.

Production often requires different components to be mixed until a homogeneous suspension is obtained. Industrial dissolver mixers are used for this purpose. Dissolvers are industrial mixers with different specifications, designed to thoroughly mix components with different physical and mechanical properties.

The Main Components of a Dissolver Are

Metal frame. It provides the mounting points for all assemblies. Depending on the production conditions, the frame may be mobile and telescopic or stationary. The dissolver frame must be extremely strong and withstand heavy loads. That is why NPO Zvezda dissolvers are made of high-grade steel and coated with special protective compounds to ensure a long service life.

Electric motor. The motor's main purpose is to generate torque for the dispersing blade. Motor specifications depend directly on the operating conditions. NPO Zvezda equips dissolvers with motors rated up to 30 kW. At the customer's request, a dissolver can also be equipped with an explosion-proof electric motor.

Agitator and dispersing blade. In the standard configuration, the dissolver is equipped with a high-speed dispersing agitator. Depending on the mixture components and the process technology, the dissolver blade may have different shapes and diameters to achieve the desired result quickly. Taking the customer's tasks and the parameters of the substances being mixed into account, NPO Zvezda equips dissolvers with one or two agitators. A low-speed frame agitator can be added to the main high-speed dispersing agitator. This improves the quality of the final product.

Mixing tank. The mixture is prepared in the tank. Depending on the dissolver's technical specifications and the task, tanks can have different volumes and be made of plastic, stainless steel or other materials.

Variable-frequency drive. At the customer's request, NPO Zvezda equips its dissolvers with a variable-frequency drive. It makes it possible to regulate shaft speed from 0 to 3,000 rpm and program its speed modes over time.

How a Dissolver Works

Operating a dissolver and producing the final product consists of several process stages.

1. The tank is filled with liquid and dry components. This can be done manually, with an operator responsible for adding components and monitoring the tank level, or automatically, with electronic scales regulating the feed of the required amount of product. The process is arranged so that dry components are added to the prepared liquid. This reduces the risk of dead zones forming and dry substances sticking to the tank walls.
2. After the tank is filled, the dissolver is switched on and the dispersing-blade speed is selected. This stage usually has a fixed duration depending on the mixture-preparation technology. During this stage, the components are broken down and a homogeneous mass is created throughout the tank.
3. Additional fillers are added to the mixture and blended. These fillers are often dyes and pigments.
4. After mixing is complete, the tank containing the finished mixture is removed from the mixing area and moved to the application area or filling area.

NPO Zvezda is actively developing dissolver technology. Our customers include organizations from a variety of fields: chemical manufacturers, machine-building companies, laboratories, food manufacturers and cosmetics companies. The dissolvers we manufacture meet the latest energy-efficiency and safety requirements. We always strive to ensure that our equipment meets the customer's tasks as closely as possible and automates the process as fully as possible.
Call us for a free consultation on which dissolver is right for you.