A dissolver is a heavy-duty mixer designed for long process cycles and work with large volumes of material. It is not stationary equipment, as it can be fitted with wheels for convenient and rapid movement around the workshop. Its main components are:
- Agitator. The shape and diameter of this element determine mixing efficiency. As standard, Ivanovo Mechanical Plant dissolvers are equipped with a high-speed dispersing agitator and a low-speed frame agitator, making it possible to prepare several types of mixtures.
- Motor. The equipment uses gearmotors to generate torque. There are several of them in the design: one controls the raising and lowering of the agitator, while another drives its rotation. Specifications are selected for the operating conditions and the specifics of the enterprise. Explosion-proof electric motors can be installed.
- Control cabinet. This element comprises modules, electronic boards, variable-frequency drives, safety devices and protective systems. It regulates shaft rotation, programs autonomous operating modes and monitors process parameters.
- Frame structure. The frame is the key element to which all components are attached. It includes a reliable base, equipped with wheels in the standard configuration, a frame and a carriage that holds the shaft with the agitator. All parts are made of metal profiles with a polymer coating for corrosion protection.
The design also includes a number of additional, equally important components that ensure convenient manual movement of the dissolver, operation of the moving frame parts and more.
Operating Principle
Regardless of the design specifics, dissolvers have a very simple operating principle. After the components are prepared and loaded into the mixing tank, the operating parameters are set. The electronic control unit can program not only fixed values, but also values that change over time. The equipment can gradually change speed or stop completely for a specified period. After startup, the unit operates autonomously according to the selected program.
The dissolver's only task is to mix the components to a uniform state and specified consistency. Additional mixtures can be added during mixing manually or using auxiliary equipment.
Advantages of Ivanovo Mechanical Plant Dissolvers
- High degree of automation. The equipment does not require constant operator supervision; mixing is performed according to a preset program.
- Reliability. The frame has a substantial safety margin, allowing the mixer to complete its service life and use its capabilities without concern about premature failure.
- Enhanced protection. The equipment is fitted with modern electronic parameter-control units and emergency shutdown systems.
- Simple maintenance. The simplified design requires minimal maintenance, and all spare parts and consumables are readily available.
- Simple setup. Setting the program parameters does not take much time and can be performed even by an untrained operator.
- Mobility. All models are equipped with wheels as standard for convenient movement around the work area.
Submit an inquiry or contact a plant consultant in any convenient way to receive a personalized offer.
Ivanovo Mechanical Plant is actively developing dissolver technology. Our customers include organizations from a variety of fields: chemical manufacturers, machine-building companies, laboratories, food manufacturers and cosmetics companies. The dissolvers we manufacture meet the latest energy-efficiency and safety requirements. We always strive to ensure that our equipment meets the customer's tasks as closely as possible and automates the process as fully as possible.
Call us for a free consultation on which dissolver is right for you.