Pultruded GFRP profiles are building materials that serve as an alternative to metal and plastic products. They are used for a wide range of purposes by private customers and major companies alike. Although relatively new to the market, these products have already proven themselves and are now being incorporated into projects with demanding requirements.
Demand for this material continues to grow because of its advantages:
profitability from 90%
payback period from 1 month
staff 1–2 people
To manufacture high-quality composite GFRP profiles that meet all GOST requirements, it is essential to use proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-material research and development.
Our research laboratory is headed by Pavel Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Pavel Nikolaev describes it as follows:
Since 1973, my research interests have focused on epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the Ivanovo Mechanical Plant research and production company. Manufacturing building materials is a major responsibility because people health and even lives are at stake. Production technology must be handled with the utmost care.
The laboratory draws on the knowledge and experience I have accumulated during more than 40 years of scientific work. Rebar quality, high productivity and environmentally responsible production are the laboratory main technology-development priorities.
Learn more about our laboratory on the Our laboratory page
Our own research laboratory, combined with many years of research experience, ensures that partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.
Call us now and we will explain how to manufacture high-quality composite GFRP profiles
Length, width, height: 25 × 2 × 2 m.
Space for finished-product storage is also required.
Total line power: 380 V / 50 Hz, 10 kW (excluding the power required to heat the die)
Our energy-efficiency setup can save up to RUB 20,000 per line per shift, in addition to your profit.
0.5–1.2 m per minute per die
Monthly GFRP output per die: up to 21,000 linear meters
One or two operators are sufficient to run the line
Our specialists provide operator training.
The line is supplied with complete technical documentation.
Equipment warranty: 3 years.
Warranty and post-warranty service.
The equipment is reliable: its proven service life without major overhaul is 10 years.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
GFRP outperforms metal in all key parameters.
Composite plastic does not rust, is stronger and less expensive than steel, and is four times lighter. Glass-fiber-reinforced plastic is a dielectric with low thermal conductivity.
These and other properties make it an excellent material for construction applications.
Pultrusion of GFRP profiles makes it possible to by changing the settings of the same line to produce profiles of virtually any cross-section, type, purpose, size and color - all profile types, cross-sections and linear dimensions used in construction pultruded profile (thickness and length), including solid and hollow profiles comparable to metal profiles: rectangular and square profiles, round tubes, channels, beams, T-sections, I-beams, U-, T-, F-, W- and S-shaped profiles, angles, rods and strips (plates).
Plastic profile production does not require a large factory, heavy melting, casting, rolling or forging equipment, powerful lifting machinery, or heavy-duty transport for moving the products.
Compared with steel and especially wood, GFRP structures have a long service life and minimal water absorption. They resist ultraviolet radiation, moisture and temperature changes. Adding UV-blocking pigments to the resin eliminates the need for protective painting and other operating expenses.
in many construction applications, metal can be replaced with durable, lightweight and cost-effective GFRP.
Power supply and communications infrastructure (supports, poles and masts).
Industrial and residential construction: supports, piles, posts, floor structures, battens, partitions and frames.
Replacing light-gauge steel frames with plastic frames in prefabricated residential and industrial buildings can extend service life and reduce heating costs by eliminating thermal bridges.
Finishing and facades: starter and guide installation profiles for composite plastic panels, cladding, drywall, polycarbonate and more.
Fences, stairs, ramps, bridges, playgrounds, greenhouses and many other structures.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Composite materials have long been established in developed countries and are used successfully by construction companies.
The construction market is vast. High-quality composite GFRP profiles have a wide range of applications and are in strong demand.
GFRP and BFRP composite materials are useful for building and repairing foundations of all types and walls of buildings of any height. GFRP profiles are lighter and less expensive than steel and, in many cases, stronger. GFRP profiles are especially suitable for structures exposed to high humidity and chemically aggressive environments.
You can purchase our GFRP profile production line in any Russian city, including: Moscow, Saint Petersburg, Ivanovo, Novosibirsk and other cities.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon. – Fri.: 9:00–18:00
