Industrial equipment for building-materials production

The production technology supplied with the equipment includes:

• compound preparation technology,
• technology for manufacturing rebar in accordance with GOST and technical specifications,
• certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST.

The production of high-quality rebar that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Here is how Pavel Vyacheslavovich describes it:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.

Learn more about our laboratory on the Our laboratory page

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality composite rebar.

The production technology supplied with the equipment includes:

• compound preparation technology,
• technology for manufacturing composite GFRP profiles in accordance with GOST and TU,
• product certification, laboratory testing, and issuance of a certificate of conformity with GOST requirements for your product.

To produce a high-quality composite GFRP profile that meets all GOST requirements, it is essential to use proven, certified technology developed by professionals. Our company has its own laboratory specializing in research and development of composite materials.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

This is how Pavel Vyacheslavovich describes his work:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the Ivanovo Mechanical Plant research and production company. Manufacturing construction materials is a huge responsibility: peoples health and even lives are at stake, so the technology must be approached with due care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Product quality, high output, and environmentally responsible production are the main priorities in the laboratory technology development.

Learn more about our laboratory on the Our Laboratory page

Our own research laboratory, combined with many years of research experience, guarantees that our partners receive high-quality, certified technology that meets the strictest requirements of technical regulations.

Call us now and we will explain how to manufacture the best GFRP composite profile.

The production technology supplied with the equipment includes:

• compound preparation technology,
• technology for manufacturing composite mesh in accordance with GOST and technical specifications,
• certification of your products, laboratory testing, and issuance of a certificate confirming that your product complies with GOST.

The production of high-quality mesh that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.

The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.

- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).

Here is how Pavel Vyacheslavovich describes it:

Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.

Learn more about our laboratory on the Our laboratory page

Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.

Call us now and we will explain how to produce high-quality GFRP mesh.

Manufacturing FRP grating is not a complex process, but the technology must be followed to achieve a high-quality result. We provide the technology for producing composite grating and detailed operator training free of charge. This enables you to produce a high-quality product ready for sale from the first days of operation.

Production technology fundamentals

The primary material used to manufacture FRP grating is fiberglass, which serves as the main reinforcing material. The second component is plastic. This may be phenolic resin, one of two types of polyester resin, or vinyl ester resin.

At the first stage, fiberglass is placed into the prepared mold on the molding table to give the product strength and reliability. At the second stage, polymer is poured into the mold. Dyes can be used to give the polymer any color. An additional production step may be the application of quartz sand to the mold surface to give the FRP grating a slip-resistant finish.

Main stages of composite grating production

• Layer-by-layer placement of roving
• Filling with compound and filler
• Heating with a thermal jacket to 80 °C
• Cooling
• Removal of the finished product

Call us now and we will explain how to produce high-quality FRP grating.

The production technology supplied with the equipment includes:

• EPS foam manufacturing technology in accordance with GOST standards and technical specifications (TU),
• certification of your products, laboratory testing, and issuance of a certificate confirming compliance of your product with GOST standards.

EPS foam production process

1. Pre-expansion. During initial foaming, the beads are treated with steam; the temperature reaches 95°C and must not exceed this value. As they heat, the beads expand and their density drops significantly. If the initial density was 140 kg/m3, it falls to 60 m3 after the first seconds of treatment and to 18–35 kg/m3 after 5 minutes; EPS foam production equipment layout
2. Secondary expansion. If the process requires a density above 18 kg/m3, production uses only pre-expansion. For lower density, secondary or tertiary expansion is used. Each additional cycle reduces density and worsens the thermal-insulation and other properties of the EPS foam;
3. Drying. After each expansion stage, the beads are wet and must be dried. Drying uses air heated to 45°C. Fans circulate air freely inside the hopper so the beads dry evenly; EPS foam production
4. Conditioning. This stage stabilizes the pressure inside the beads; they become saturated with oxygen and dry completely.
5. Product forming. The dried raw material is fed into the molding unit and heated with steam, causing the polystyrene beads to bond. In the mold, the mass remains for up to 180 seconds under steam pressure of up to 1.5 kg/cm3. The formed block then cools for 40 minutes and is sent for conditioning for 24 hours;
6. EPS foam cutting. Finished EPS blocks are sent to a fully automated cutting mechanism, achieving high accuracy;
7. EPS foam packaging. This is the final stage; the product is then sent to the finished-goods warehouse and shipped to the customer in the required volume;

Call us now 8 (800) 550-39-50 and we will explain how to produce high-quality EPS foam (polystyrene).