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Polymer-sand manhole cover production

Equipment / Turnkey Businesses

Turnkey business

Polymer-sand sewer manhole covers are an excellent alternative to traditional cast-iron products. Comparative tests show that they are twice as strong and 1.5 times lighter, while their service life is virtually unlimited. Color pigments offer broad design possibilities for urban spaces, and the pigments are resistant to sunlight and adverse weather conditions. Steady demand for this type of polymer-sand product is driven by the following advantages:

long service life;
lower weight than cast-iron alternatives;
a wide range of colors;
resistance to temperature and humidity fluctuations;
chemical resistance, including resistance to de-icing agents and disinfectants;
low thermal conductivity, which prevents freezing;
no interference with remote data transmission from monitoring and metering devices;
of no interest to scrap-metal collectors.

Market-demand analysis and economic calculations demonstrate the potential of polymer-sand manhole-cover production. The key indicators significantly exceed average standard values for various industries. Minimal space and staffing requirements, growing demand, and relatively modest investment make polymer-sand manhole-cover production highly attractive. Using plastic waste as a raw material also significantly reduces production costs while helping solve the problem of plastic disposal.

Ivanovo Mechanical Plant offers unique equipment for quickly launching the production of sewer manhole covers and other polymer-composite products. Our own developments are based on original engineering solutions, proven technology, and patented formulations. All processes are highly automated, reducing the required operating staff.

The standard configuration includes:

dosing units;
a shredder for preparing raw material from recycled plastic;
a melting and heating unit;
a press;
molds.

All equipment is selected according to the customer's specific requirements.

Would you like to review the business plan or consult our equipment specialists? Call us — we are always available!

TURNKEY BUSINESS

FROM 2 390 000 RUB

profitability up to 90%

payback period from 5 months

staff 1–2 people

download the business plan

up to 0 %

profitability

from 5 months

payback period

3 people

staff

300000+ rubles

monthly income

Key advantages of a polymer-sand product manufacturing business

Availability of low-cost recycled polymer raw materials

The raw materials include plastic bottles, bags, used greenhouse and stretch film, and industrial waste from polymer production.

Product sales across all sectors: B2B, B2C and B2G.

The finished products are purchased by individuals, businesses and government organizations.

High business profitability

Turnkey business for polymer-sand product manufacturing offers high profitability.

Ability to operate in 2–3 shifts

Our equipment is highly reliable and can be used for production in 2–3 shifts.

Easy expansion of the product range

The product type depends on the selected mold and can be changed at any time.

Small footprint

Our equipment has a small footprint and can be arranged compactly.

An important advantage of an eco-business producing polymer-sand products is the opportunity to receive government support.

A turnkey business with us is...

1

Polymer-sand products production equipment

Reliable, high-performance equipment for producing polymer-sand products, proven by dozens of customers in Russia and worldwide.

Learn more about the equipment
2
Unique certified production technology

We have our own laboratory, where we developed a unique production technology. The head of our laboratory is Professor Pavel Vyacheslavovich Nikolayev:
- more than 40 years of research experience;
- 10 patented discoveries.
Learn more about our laboratory
3

Best basic configuration with expansion options

We offer an advanced basic configuration that can be expanded by installing additional units and equipment.

Learn more about the equipment
4
We handle everything from delivery to production start-up

We handle everything ourselves:
- we deliver the equipment,
- assemble and set it up - at no additional cost,
- start production - at no additional cost.
5
Preparation of regulatory documents and GOST certification

We will help obtain GOST certificates:
- Polymer-sand products manufactured using our technology pass all tests easily
- You receive all required regulatory documents.
6

Complete staff training and full technical documentation

We provide complete operator training, explain the details of manufacturing high-quality products, and test the knowledge gained.
7
Help with product sales

We want your sales to start as soon as production begins, so we...
- Reveal the key methods for finding customers and organizing sales;
- Refer customers from your region to you;
- Help create a sales website or online store and promote it online.

What you need to get started
What you do not need

Facility

You will need a facility measuring at least 25 × 4 m with a 380 V power supply

You will also need storage space for finished products.

Staff

One or two operators are sufficient to run the line

Our specialists will train the operators free of charge.
The line is supplied with complete technical documentation.

Equipment

We will provide ready-to-use equipment and complete production technology.

We will also share our methods for finding raw-material suppliers and help you negotiate favorable contracts.

BE A CHEMIST

Along with fully commissioned equipment, we provide a proven technology for manufacturing polymer-sand products.

We are always available for consultations. Just call us, and we will answer all your questions.

Be a builder

Manufacturing polymer-sand products does not require professional knowledge of the construction business.

To manufacture high-quality rebar, it is enough to follow the technology we provide.

Be an engineer

Manufacturing polymer-sand products on our equipment does not require a university degree or specialized knowledge.

We will provide a fully commissioned production facility and manufacture the first batch of products together with you.

Submit an inquiry now and receive our best offer

Submit an inquiry

READY-MADE BUSINESS
IN 5 STEPS

Submit an inquiry or request a call

Sign a contract

Pay the deposit

Receive the ready-made equipment

Earn a stable income

Ready-made business with an INSTALLMENT PLAN and LEASING

Learn more

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

Market analysis and demand

Our company regularly analyses the consumer market for polymer-sand products in Russia using statistics from Yandex Wordstat:

Polymer-sand products are alternatives to familiar products such as paving slabs, roof tiles and post caps, but offer improved performance. They are strong and durable, have almost zero water absorption, excellent frost resistance (more than 150 freeze-thaw cycles) and low abrasion.

The potential market for polymer-sand products can be assessed using the search query “paving slabs”

up to 1,200,000 searches per month during the construction season
up to 400,000 searches per month during the off-season

The second most popular product made from polymer-sand composite is “roof tiles”

up to 266,000 searches per month during the construction season
up to 170,000 searches per month during the off-season

It is important to understand that these are only the two most popular products made from polymer-sand composite. Polymer-sand composite can be used to manufacture many types of products, from paving slabs to landscaping elements such as benches and litter bins.

The research clearly shows that demand for polymer-sand products remains consistently high. When assessing the market outlook, it is also important to remember that polymer-sand products such as paving slabs and roof tiles are not usually purchased as individual items, but in small or large batches.

Whatever search query people use to find polymer-sand products on Yandex, they are potential customers who are already ready to buy. The next step is to offer them your product.

Would you like to estimate the number of potential customers in your region using Yandex and Google data free of charge?

Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

Our partners reviews

I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.

Haidar Al-Ansari
Iraq

I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.

Sergey Mashukov
Irkutsk

I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.

Hasan Zheksenov
Taskala, Kazakhstan

We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.

Director Bubnov M.S.
StroyTorg LLC "StroyTorg"

I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.

Pavlov A.S.
Krasnodar Krai

We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.