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The main requirements for construction and finishing materials, outdoor decor, and landscaping elements are durability, safety, and an affordable price. These requirements are fully met by polymer-sand composite, a material made of ordinary sand and a polymer binder. Adding coloring pigments makes it possible to achieve any desired shade, improving visual appeal. Unlike traditional technologies for manufacturing metal or concrete products, composite production does not require a large area, a large workforce, or major investment. Ready-made production lines from the Ivanovo Mechanical Plant can be installed in just a few hours.
A 100 m2 plant is a reality!
Launching your own polymer-sand products business does not require special knowledge or engineering expertise. The ready-made line includes all process operations. Maximum process automation reduces the required operating staff (in practice, 1–2 people are sufficient, depending on the expected output). Automatic control also reduces the impact of human error – the main cause of defects or inconsistent quality.
The main production stages are:
- preparation (screening the sand and preparing the polymer raw material);
- mixing to distribute the components evenly throughout the mixture;
- melting;
- molding;
- pressing;
- cooling (solidification);
- warehousing.
