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«You are fired!» — perhaps the most frightening dream for those who are used to working for someone else. At the same time, anonymous surveys show that 95 out of 100 people dream of their own small business that would provide a modest but stable income. So perhaps now is the time to change your field completely? There are plenty of options: dozens of companies offer turnkey businesses that can generate a decent income almost immediately after launch.
Business is an equation with many unknowns, so it is worth choosing production with minimal risk. According to experts, polymer-sand product manufacturing is one such option.
A brief introduction
Growing interest in building private homes, together with numerous urban improvement programs, is driving high demand for construction and finishing materials. Environmental concerns also play a role: scientists around the world are seeking profitable ways to recycle plastics and polymers. Polymer-sand product manufacturing is beneficial from every perspective — economic, environmental and social. Analytical data shows that this market is far from saturated, so even newcomers can enter it without fearing negative consequences.
Polymer-sand products are construction and finishing materials made from cleaned, graded sand and a polymer filler that acts as a binder. Pigments that do not fade under heat or sunlight are added to give the finished products an attractive appearance. Paving slabs, tiles, pavers, road surfacing, decorative elements and drainage channels are traditionally in the greatest demand.
The advantages of these products over concrete alternatives are clear:
- long service life;
- resistance to wear;
- resistance to mechanical, chemical and climatic effects;
- easy processing;
- hydrophobicity;
- no breakage during transportation;
- attractive appearance;
- competitive price.
One of the main problems for new business owners is selling finished products. With polymer-sand products, however, the risk of excess inventory is almost zero because the target audience is broad and numerous, including wholesalers, builders' merchants, developers, municipal companies and private customers.
What does the production line include?
The equipment package offered by Ivanovo Mechanical Plant includes the following main units:
- dosing unit (ensures accurate measurement of formula components);
- mixer (ensures even distribution of plastic, sand and pigment throughout the mixture);
- sand dryer;
- melting unit;
- hydraulic press;
- molds for different product types.
Equipment capacity is selected according to the planned production volume.
Upcoming expenses
In addition to the equipment cost, you will need to carefully plan the supply of raw materials. An excellent way to reduce production costs is to use recycled plastic. Many regions also have targeted programs supporting socially responsible businesses. The environmental aspect — safe recycling of plastic and rubber waste — may provide grounds for obtaining subsidies and other forms of support.
Expenses include:
- facility rent and utility payments;
- transport costs;
- warehouse storage for raw materials and finished products;
- wages, including social contributions;
- tax payments;
- contingency expenses.
A business that benefits the environment
Scientists, environmentalists and public representatives have long been raising the alarm about the disposal and recycling of plastic and rubber products. In this context, the advantages of plastic become serious disadvantages: nature rejects foreign materials, and polymer waste takes hundreds of years to decompose naturally. Unfortunately, the consequences of plastic pollution were recognized too late — the planet is literally overwhelmed by plastic waste.
The only solution is to create zero-waste technologies and fully reuse plastic that has reached the end of its service life. Polymer-sand products can also be recycled repeatedly. Recycling plastic waste is not just a business, but an invaluable contribution to the struggle for clean air, soil and water.
A strong choice
Ivanovo Mechanical Plant offers equipment and ready-made process solutions for manufacturing polymer-sand products. The process is based on unique certified technology that ensures excellent product quality. Our technical support team adapts the standard line to each customer's requirements, performs commissioning and trains personnel, then helps sell the products under a sales agreement.
Have you not yet chosen a supplier of equipment for polymer-sand paving slabs? Then the information about Ivanovo Mechanical Plant's lines is for you:
- high output;
- patented reinforcement compositions;
- automated production processes;
- no downtime for retooling when changing product types;
- the production process can be adjusted depending on the raw material;
- short payback period.
Our cooperation does not end when a handover or completed-work certificate is signed. We build long-term partnerships with our customers and help run the business at every stage, resolving any issues promptly.
Have questions or need a business plan? Our representatives are always available.
