8 (800) 550-39-50

Polymer production: the essentials

The polymer industry began to develop rapidly about 100 years ago. Organic chemists synthesized new compounds with unique properties almost every day. Modern plastics are as strong as metal and do not have many of the disadvantages associated with traditional construction and structural materials. Today, an aircraft with a plastic fuselage or a ship with a polymer hull is no longer surprising. In addition to its unique physical and chemical properties, plastic has another important characteristic: a relatively low cost.

However, the emergence of polymers and their mass production have also caused serious environmental problems, which are increasingly becoming environmental disasters.

What are polymers?

From a chemical perspective, polymers are high-molecular-weight compounds made up of repeatedly recurring structural units called monomers. A defining feature of a polymer molecule is its enormous molecular mass, which can be tens or hundreds of times greater than the atomic mass of the heaviest metals. School-level knowledge of polymers is usually limited to a few common names, but the number of synthesized and described compounds has long exceeded 10,000. Organic chemistry classifies polymers according to the following characteristics:

  • chemical composition (organic, inorganic, and organoelement polymers);
  • origin (natural, artificially modified, and synthetic);
  • main-chain structure (homochain and heterochain);
  • spatial structure (stereoregular and non-stereoregular);
  • macromolecular structure (linear, branched, ladder-like, and others);
  • method of production (polymerization or polycondensation);
  • temperature resistance (thermoplastic or thermosetting).

The variety of compositions and structures results in a very broad range of physical and chemical properties. Important characteristics of plastics include their ability to form films or fibers, directional strength, elasticity, and insulating properties. Polymers can exist in several physical states, some of which are truly unique, such as a viscous-flowing liquid or an elastic state not found in any low-molecular-weight compound.

TURNKEY BUSINESS

FROM 2 390 000 RUB.

profitability up to 90%

payback period from 5 months

staff 1–2 people

download the business plan

up to 0%

profitability

from 5 months

payback period

3 people

staff

300000+ RUB

monthly income

Applications of polymers

Polymers are invaluable in practical applications. They are increasingly used in every industry, from heavy engineering to medicine. While early plastics were mainly used to manufacture consumer goods, plastic now actively replaces metal in cars, aircraft, spacecraft, industrial equipment, and medical products. Composite materials have replaced traditional brick, concrete, and cement in many applications. Biopolymers are widely used in medicine: these high-molecular-weight compounds have the important property of biocompatibility with the organs and tissues of living organisms.

Polymer materials include not only plastics, but also paints, varnishes, rubbers, elastomers, adhesives, and more. Composites are used to make pipes for municipal sewer, drainage, and irrigation systems, as well as aqueducts and other applications. As building and finishing materials, polymers are used in roofing, flooring, facades, stairs, gratings, and fences. No electrical product would work properly if its conductive elements were not separated by an insulating polymer layer. Modern urban design is impossible to imagine without benches, children play areas, sports facilities, and plastic furniture. Polymers are even found in ordinary paper, where they are used for coating. Almost everyone carries bank cards made of plastic in their wallet. Appliance housings, windows, blinds, toys, sports equipment—in short, almost everything around us contains some type of polymer.

Key advantages of a polymer-sand product manufacturing business

Production feedstock includes plastic bottles, bags, used greenhouse and stretch film, and industrial polymer-processing waste.

Finished products are purchased by individuals, businesses, and government organizations.

Turnkey business for manufacturing polymer-sand products offers high profitability.

Our equipment is highly reliable and can be used for production in 2–3 shifts.

The product range depends on the selected mold and can be changed at any time.

Our equipment has a small footprint and can be arranged compactly.

An important advantage of an eco-business producing polymer-sand products is the opportunity to obtain government support.

Polymer processing

In polymer processing, the term «processing» refers not only to the secondary use of plastics but also to the primary manufacture of products from previously synthesized polymers. In most cases, the process takes place at high temperatures (200°C–500°C) and under varying pressure. Additives can be introduced into the base polymer to modify its properties, changing both its appearance (coloring pigments) and the physicochemical properties of the mixture (plasticizers, stabilizers, nucleating agents, fillers, and others). Modification can also make processing easier and, in some cases, reduce product cost.

The most common polymer-processing methods are:

  • casting;
  • compression molding;
  • injection molding;
  • extrusion;
  • foaming;
  • reinforcement;
  • dry and wet forming;
  • pressure forming and other methods.
  • Some methods are used to produce fibers, including melt forming and dry and wet forming. The development and improvement of conventional technologies open up significant opportunities for small and medium-sized businesses. Calculations show that the profitability of companies specializing in polymer manufacturing and processing is well above average while requiring lower initial investment.

    Ivanovo Mechanical Plant offers a wide range of high-output modern equipment for polymer processing. Based on original technical solutions developed by our in-house design bureau, the equipment provides high output, a high degree of automation, versatility, easy installation, and rapid reconfiguration, retrofitting, and repurposing.

    We offer both ready-made technical solutions for manufacturing specific products and custom engineering developed to the customer requirements.

    Our managers and technical specialists can provide details, equipment lists, and advice on equipment operation.

A turnkey business with us is...

  • 1

    Polymer-sand products production equipment

    Reliable, high-performance equipment for producing polymer-sand products, proven by dozens of customers in Russia and worldwide.

    Learn more about the equipment

  • 2

    Unique certified production technology

    We have our own laboratory, where we developed a unique production technology. The head of our laboratory is Professor Pavel Vyacheslavovich Nikolayev:

    • more than 40 years of research experience;
    • 10 patented discoveries.

    Learn more about our laboratory

  • 3

    Best basic configuration with expansion options

    We offer an advanced basic configuration that can be expanded by installing additional units and equipment.

    Learn more about the equipment

  • 4

    We handle everything from delivery to production start-up

    We handle everything ourselves:

    • we deliver the equipment,
    • assemble and set it up - at no additional cost,
    • start production - at no additional cost.
  • 5

    Preparation of regulatory documents and GOST certification

    We will help obtain GOST certificates:

    • Polymer-sand products manufactured using our technology pass all tests easily
    • You receive all required regulatory documents.
  • 6

    Complete staff training and full technical documentation

    We provide complete operator training, explain the details of manufacturing high-quality products, and test the knowledge gained.

  • 7

    Help with product sales

    We want your sales to start as soon as production begins, so we...

    • Reveal the key methods for finding customers and organizing sales;
    • Refer customers from your region to you;
    • Help create a sales website or online store and promote it online.

You will need a facility measuring at least 25 × 4 m with a 380 V power supply

You will also need storage space for finished products.

One or two operators are sufficient to run the line

Our specialists will train the operators free of charge.
The line is supplied with complete technical documentation.

We will provide ready-to-use equipment and complete production technology.

We will also share our methods for finding raw-material suppliers and help you negotiate favorable contracts.

BE A CHEMIST

Along with fully commissioned equipment, we provide a proven technology for manufacturing polymer-sand products.

We are always available for consultations. Just call us, and we will answer all your questions.

Be a builder

Manufacturing polymer-sand products does not require professional knowledge of the construction business.

To manufacture high-quality rebar, it is enough to follow the technology we provide.

Be an engineer

Manufacturing polymer-sand products on our equipment does not require a university degree or specialized knowledge.

We will provide a fully commissioned production facility and manufacture the first batch of products together with you.

Submit an inquiry now and receive our best offer

READY-MADE BUSINESS
IN 5 STEPS

Submit an inquiry or request a call

Sign a contract

Pay the deposit

Receive the ready-made equipment

Earn a stable income

Ready-made business with an INSTALLMENT PLAN and LEASING

Why do customers choose us?

Certified production technology

We provide our customers with innovative, certified production technology.

Equipment delivery across Russia and worldwide

We deliver ordered equipment anywhere in Russia and worldwide.

Extensive experience with successful production launches

We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.

Equipment assembly, commissioning and setup

We deliver, assemble and set up your equipment and produce a trial batch.

Staff training and sales support

We train your employees to operate the equipment and help with online sales.

Warranty and post-warranty service

You can always count on us. We provide complete maintenance for our production lines.

Market analysis and demand

Our company regularly analyses the consumer market for polymer-sand products in Russia using statistics from Yandex Wordstat:

Polymer-sand products are alternatives to familiar products such as paving slabs, roof tiles and post caps, but offer improved performance. They are strong and durable, have almost zero water absorption, excellent frost resistance (more than 150 freeze-thaw cycles) and low abrasion.

The potential market for polymer-sand products can be assessed using the search query “paving slabs”

  • up to 1,200,000 searches per month during the construction season
  • up to 400,000 searches per month during the off-season

 

The second most popular product made from polymer-sand composite is “roof tiles”

  • up to 266,000 searches per month during the construction season
  • up to 170,000 searches per month during the off-season

 

It is important to understand that these are only the two most popular products made from polymer-sand composite. Polymer-sand composite can be used to manufacture many types of products, from paving slabs to landscaping elements such as benches and litter bins.

The research clearly shows that demand for polymer-sand products remains consistently high. When assessing the market outlook, it is also important to remember that polymer-sand products such as paving slabs and roof tiles are not usually purchased as individual items, but in small or large batches.

Whatever search query people use to find polymer-sand products on Yandex, they are potential customers who are already ready to buy. The next step is to offer them your product.

Would you like to estimate the number of potential customers in your region using Yandex and Google data free of charge?

Call us.

Phone: 8 (800) 550-39-50

Mon. - Fri.: 9:00 - 18:00

Our partners reviews

A turnkey business in two months? It is possible!

Call us or download a ready-made business plan
Submit an inquiry Download the ready-made business plan

Learn everything about the turnkey polymer-sand products business

Send an inquiry now and receive our best offer