Basalt-fiber mesh is a composite material widely used in construction. Its main difference from the GFRP equivalent is its ability to withstand higher temperatures—up to 400 degrees—whereas the limit for glass-fiber products is 200 degrees.
It also offers several advantages:
It is more expensive than GFRP mesh because the raw material costs more.
We offer equipment for producing this mesh in different widths. Starting this business has several advantages:
Please note that the equipment can also produce the more widely used GFRP mesh. It is only necessary to change the rovings and impregnating compound. Some manufacturers also produce combined mesh for specific customer requirements.
You can sign a turnkey basalt-fiber mesh production agreement with us. We will handle all the necessary work, from preparing a business plan to helping sell your finished products.
We manufacture machines in four configurations, differing in line width and maximum bar diameter:
A one-meter line can produce mesh of any width from 0.5 to 1 meter; a two-meter line can produce mesh from 0.5 to 2 meters.
By changing the line settings, the mesh size can be varied from 50 to 200 millimeters in any combination.
Additional equipment-design differences depend on the way the rods are interlaced in the mesh:
The second mesh-weaving option provides extra strength; this modification costs an additional RUB 300,000.
profitability from 90%
payback period from 1 month
staff 1–2 people
The production of high-quality mesh that meets all GOST requirements depends on the use of proven and certified technology developed by professionals. Our company has its own laboratory specializing in composite-materials research.
The research laboratory at our company is headed by Pavel Vyacheslavovich Nikolaev.
- Doctor of Chemical Sciences and professor at the Department of Chemistry and Technology of High-Molecular Compounds at Ivanovo State University of Chemistry and Technology (ISUCT).
Here is how Pavel Vyacheslavovich describes it:
Since 1973, my research interests have included epoxy oligomers and composite materials based on them. Since 2012, I have headed the laboratory of the research and manufacturing company Ivanovo Mechanical Plant. Building-materials production is a major responsibility: people health and even lives are at stake, so technology must be handled with the utmost care.
Running the laboratory required applying the knowledge and experience I accumulated over more than 40 years of scientific work. Rebar quality, high productivity, and environmentally responsible production are the laboratory technology development priorities.
Learn more about our laboratory on the Our laboratory page
Our own research laboratory, combined with many years of research experience, ensures that our partners receive high-quality, certified technology that meets the strictest technical-regulation requirements.
Call us now and we will explain how to produce high-quality GFRP mesh.
Equipment dimensions: 14 × 1.5 × 2 m
Installation-room dimensions: 18–20 m long, with a minimum ceiling height of 2.5 m.
Two operating modes: warm-up: 20 kW/h (40 min);
production mode: 12 kW/h
Our energy optimization can save up to 20,000 rubles per line per shift, in addition to the profit.
0.5 to 4 m² per minute.
Monthly mesh output:
LS-1: up to 70,000 linear m;
LS-2: 140,000 linear m.
One or two operators are sufficient to run the line
Our specialists train the operators.
The line is supplied with complete technical documentation.
3-year equipment warranty.
Warranty and post-warranty service.
Output of 3,000,000 linear m of finished product. The equipment is reliable, with a proven service life of 10 years without major repairs.
LS-1 line: 0.5 to 1 m.
LS-2 line: 0.5 to 2 m.
Mesh width is adjusted according to the technology and the accompanying instructions
50 to 200 mm in any combination
The mesh opening size can be varied within these limits by changing the line settings.
SPS-1-4/SPS-2-4: up to 4 mm
SPS-1-8/SPS-2-8: up to 8 mm
Our equipment can produce mesh with rod diameters from 1 to 8 mm, depending on the equipment model.
1. Carpet weave.
2. Twisted weave.
The twisted mesh weave provides additional strength; this configuration costs 300,000 rubles more.
We provide our customers with innovative, certified production technology.
We deliver ordered equipment anywhere in Russia and worldwide.
We have supplied equipment to 135 companies in Russia and 30 companies in the CIS and the European Union.
We deliver, assemble and set up your equipment and produce a trial batch.
We train your employees to operate the equipment and help with online sales.
You can always count on us. We provide complete maintenance for our production lines.
I had long dreamed of starting my own fiberglass production business in Iraq. The IMZ team explained every aspect of the production process and showed me videos of the plant and its products. I was impressed. We ordered the equipment and started production a month and a half later. It is profitable. I highly recommend it.
I am very pleased with our cooperation with NPO Zvezda. We have no complaints about delivery or assembly: everything was completed on time and to a high standard. All documents, certificates, technical specifications, the business plan, and test results were provided immediately.
I spent a long time deciding which supplier to work with and chose NPO Zvezda. They had never let us down before. The machine was delivered and installed on time, everything was explained and tested. I am happy with my purchase; now it is up to me.
We have been working with construction materials for more than 12 years. We decided to start manufacturing composite rebar. IMZ was selected as the equipment supplier "IMZ". We first ordered a rebar production line and then expanded with mesh and profile lines. IMZ has proven to be a reliable and responsible partner that guarantees product quality.
I had always wanted to start my own business, but every option required a lot of money. Then I saw an advertisement for a composite rebar production line. No special expertise was required; the technology and suppliers are provided. I chose the SPA-2 line, and it has fully met my expectations. I am considering further expansion.
We would like to thank IMZ for implementing our production modernization project. The aim was to increase output and bring quality in line with GOST standards. This success was achieved thanks to the company highly qualified specialists and prompt resolution of the assigned tasks.
Purchasing a basalt-fiber mesh machine from NPO Zvezda gives entrepreneurs access to a promising segment of the construction market. This practical, in-demand material is firmly among the leading modern composites and is an excellent alternative to metal and GFRP products. Its unique properties are useful in many areas of construction, from residential buildings to industrial facilities.
We offer equipment that has already proven to be a reliable solution for launching profitable production. However, purchasing the machine is only part of the process. The real advantage is the comprehensive support provided with the equipment: staff training, assistance with process setup and recommendations for selling finished products. This approach ensures a successful start even for people with no previous experience in this business.
To show how profitable basalt-fiber mesh production can be, here are the main advantages of working with our company:
All these factors make the launch as convenient and fast as possible. You receive a ready-made tool for starting your own business with minimal risk and a high probability of successful development.
The building-materials market is changing rapidly. Customers are looking for materials that are reliable, durable and affordable. A basalt-fiber mesh machine from NPO Zvezda meets these needs with a modern, flexible solution. We take each customer’s requirements into account and select the configuration accordingly. Our specialists provide delivery, installation, commissioning and training. After installation, the equipment is ready for full operation, allowing the entrepreneur to enter the market immediately.
We are confident that this business will remain in demand in the coming years: construction continues to develop, while interest in new composite materials keeps growing. By working with us, you receive support at every stage and confidence that your decision will deliver real results.
Take the first step toward success today. A basalt-fiber mesh machine from NPO Zvezda can be the key to creating a stable, profitable business that will remain in demand in the construction market for years.
Have questions? Call us.
Phone: 8 (800) 550-39-50
Mon–Fri: 9:00–18:00
